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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

1.  Safety and commissioning instructions 
1.1 General 

Attention: Read installation, operation and maintenance documents (BUW), terminal diagram, 
additional terminal diagram and safety data sheet before transport, installation, commission-
ing, maintenance and repair, and observe the instructions! 

 

These supplementary operating and maintenance instructions apply together with the operating and mainte-
nance instructions for standard motors, which contain the basic specifications for connection, assembly, op-
eration and maintenance, the spare parts lists and the documents previously specified.

 

 

This BUW is intended to help the operator to transport, install, commission and maintain the explo-
sion-proof electrical machine safely and properly. 

  
Neither compliance with this manual nor the conditions and methods of installation, operation, use and 
maintenance of the electric motor can be monitored by the manufacturer. Improper installation can cause 
damage to property and consequently endanger personnel. We cannot therefore accept any responsibility or 
liability for loss, damage or costs arising from or in any way connected with incorrect installation and im-
proper operation, use or maintenance. 
Drawings and illustrations are simplified representations. Due to improvements and modifications, it is possi-
ble that they do not correspond in detail to the electrical machine supplied. We are constantly striving to im-
prove our products. We therefore reserve the right to make changes to the product, the technical data or the 
assembly, operating and maintenance instructions without prior notice. Designs, technical data and illustra-
tions are only ever binding with written confirmation from the supplier. 

 

1.2 Symbols 

Three symbols are used in this operating manual to indicate particularly important passages: 

 

Safety and warranty information, 
including possible personal injury. 

 

Warns of electrical voltage, danger to life. 
Indicates that damage can be caused to the electrical machine and/or 
the auxiliary equipment. 

 

Ex additional information for electrical machines of equipment group II for 
category 2 (zones 1 and 21) or equipment group II for category 3 (zones 2 and 22).

 

 

1.3 Safety regulations 

The safety regulations, accident prevention rules, guidelines and recognized rules of technology 
must be observed without fail! 
Failure to observe the safety instructions can result in danger to persons and/or damage to the machine. 
High-voltage machines > 1kV have dangerous, live and rotating parts, and possibly hot surfaces. All work 
relating to transport, connection, commissioning and maintenance must be carried out exclusively by quali-
fied, responsible technical personnel (observe EN 50 110-1) 

 

 

 

 

Improper conduct can cause serious personal injury and material damage.

 

 

Caution: Danger to life!

 

 
1.4 Intended use 

These high voltage machines are intended for industrial plants. They comply with the harmonised standards 
of the IEC/EN 60034 and IEC/EN 60079 series. 
 
For use in ex areas, the additional instructions for the ignition protection type must be observed. The motors 
are designed as standard for ambient temperatures from -

20°C to +40°C and installation altitudes of ≤ 1000 

m above sea level.  

 

 

The conditions at the place of installation must correspond to all the rating plate specifications 

 

 
 
 

General standards applied 
 

Feature 

Standard 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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