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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

13 

Risk of ignition at the stator 

The same criteria apply as for ignition protection type “eb”. We advise the plant operator to carry out the risk 
assessment (according to IEC/EN60079-7, Annex G) before commissioning, as changes to operating condi-
tions compared to the design or order cannot be excluded. 

 
Ignition risk in the air gap with squirrel cage rotors 

Machines with an operating mode other than S1 or S2 and with a rated power in excess of 100 kW 
must undergo a risk assessment in accordance with EN 60079-15 with regard to possible sparking 
in the air gap This risk assessment has already been carried out by the manufacturer.  

 
If the sum of the factors is greater than 6 for the risk assessment for squirrel-cage rotors according to EN 
60079

–7:2015, Table 5, the machine must be pre-purged before starting. The electrical machine is prepared 

accordingly and is provided with an additional sign.  
Additional sign: Pre-purge required before start-up

See annex “Pre-purge before start-up” 

 
In order to draw the attention of the operator to the special measures required to avoid sparking based on 
the risk assessment, 

the machine label ends in an “X” as per IEC/EN 60079-0.  

 

4. 

Information about ignition protection type protection by enclosure “t” 

Protective principle/labelling 

The temperatures of surfaces on which dust may be deposited or which may come into contact with a 
cloud of dust are kept below the temperatures specified in this standard. All parts with electrical sparks or 
temperatures above the limits specified in IEC/EN 60079-31

 

are encased in an enclosure that adequately 

prevents ingress of dust. 
Procedure A: Compliance with specified protection types 
Procedure B: Minimum gap lengths and maximum gap widths 

 

Prevention of sparks and other ignition sources 

 

Enclosure minimum protection types for procedure A:  

 

Use in zone 21 and zone 22 with conductive dust: IP65 

 

Use in zone 22 with non-conductive dust: IP55 

 

Observance of creepage and clearance distances 

 

Special attention to insulation materials and seals 

Temperatures of the outer surfaces must be lower than the limit values during normal operation 
 

Areas of application:  

Equipment zone 21 and 22, category 2D and 3D (Db, Dc) 

 
 
Ignition protection type protection by enclosure “tx IIIY Dx” 

 
Labelling of the motors according to Directive 2014/34/EU: 
 
Use in zone 22 

  

II 3D  Ex tc IIIB T125°C Dc

 or for conductive dust 

  

II 3D   Ex tc IIIC T125°C Dc

 

 
Use in zone 21 

 II 2D Ex tb IIIC T125°C Db

 

 
Protective principle: 

Dangerous enclosures are encased in an enclosure that is not susceptible to faults. 
Proof of the max. surface temperature according to category. 
Minimum protection type IP 5X/6X (IEC/EN 60529) 
Pressure test before the dust test with an overpressure of 

2 kPa for devices with protection level “tb” or “tc” 

Limitation of the assumed short circuit current 10kA for EPL Da 
Temperature limitation depending on EPL 

 
Group classification 
 

 

IIIA, combustible fluff 

 

IIIB, non-conductive dust 

 

IIIC, conductive dust 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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