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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

15 

5.4 Stator housing 

The stator housings are made of grey cast iron EN GJL-200 DIN EN 1561 with horizontal-vertical cooling 
fins. The minimum wall thickness of the housing jacket outside the centring rim of 9 mm is maintained and 
increases towards the core. The strength of the housing construction has been verified using sample types in 
an impact test according to DIN EN 60079-

0 for Group II with the mechanical hazard level “high” (test report 

03/2014 dated 15.04.2014). 
For fixing of the terminal box and terminal base, a surface with a corresponding opening to the interior of the 
housing is cast on the housing. 

 
5.5 Stator winding 

The winding and insulation design for machines of ignition protection types increased safety “eb” and “ec” 
corresponds to an insulation type tested according to EN 60079

–7:2015 section 6.2.3.1 for equipment group 

IIC, or the ignition protection type protection by enclosure “tb” for equipment group IIC. The minimum air gap 
between the winding head and the enclosure or other grounded parts is at least 15 mm. 

 
5.6 Terminal box, star point box 

Terminal boxes are used which have a separate test report in accordance with Directive 2014/34/EU . 

 
5.7 Entry parts 

To insert the connection cables, cable glands (or screw plugs) according to 2014/34/EU are used in the 
cover plate with a minimum protection class of IP65.  
If the terminal boxes are supplied with an undrilled cable entry plate, make sure that only cable entries are 
used 
- which are suitable in their design and dimensions for the connecting cables 
- which correspond to the protection class of the terminal boxes 
- which have an ignition protection type approved for the zone and the associated ATEX conformity certifi-
cate 
Drill threaded holes in the plate to match the screw size. 
When using screw connections with metric threads, through holes can also be used. The screw connections 
must then be assembled with locking nuts, taking into account the thickness of the plate. The diameter of 
these through holes must be selected in accordance with 
DIN EN 50262. 

 

 
5.8 Standstill heating  

In accordance with EN 60079-7, section 5.2.7, the motors are equipped with a standstill heating system as 
standard. The heating cables must comply with the requirements of Directive 2014/34/EU. The heating ca-
pacity and supply voltage are indicated on the motor rating plate. Appropriate terminals for auxiliary circuits 
are provided to connect them in additional terminal boxes that meet the requirements of Directive 
2014/34/EU. They are connected according to the enclosed terminal diagram. The standstill heating is only 
to be switched on after the motor has been switched off. It must not be switched on during motor operation. 
 

6. Additional equipment 

Explosion-proof motors can be equipped with additional optional equipment that meets the requirements of 
Directive 2014/34/EU:  
 

6.1 Additional thermal motor protection 

For monitoring the stator winding temperature, temperature sensors (PT100) which meet the requirements of 
Directive 2014/34/EU are installed in the motor. Appropriate terminals for auxiliary circuits are provided to 
connect them in additional terminal boxes that meet the requirements of Directive 2014/34/EU. They are 
used to make the connection according to the enclosed terminal diagram. 
 

6.2 Forced ventilation unit 

The forced cooling fans must meet the requirements of Directive 2014/34/EU. The forced ventilation unit en-
sures dissipation of the heat lost during operation of the main motor. During operation of the main motor, the 
forced ventilation motor must be switched on.  
For motors with forced ventilation units that depend on direction of rotation, the direction of rotation must be 
observed. (See rotation direction arrow). Only the forced ventilation units supplied by the manufacturer may 
be used. The forced ventilation unit must be connected according to the applicable terminal diagram pro-
vided in the terminal box. 
  

6.3 RFID transponder (memory motor) 

There is the option to equip the system with an RFID transponder (for short: TAG) as a memory motor, spe-
cial code MM, according to EW-N 1002, sheet 13. The  

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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