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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

 

Supplementary standards for explosion-proof machines 

 

Feature 

Standard 

Electrical apparatus for explosive gas atmospheres -  
Part 0: General requirements 

IEC 60079-0          EN IEC 60079-0 

Electrical apparatus for explosive gas atmospheres - Part 1: 
Flameproof enclosures “d” 

IEC 60079-1          EN 60079-1 

Electrical apparatus for explosive gas atmospheres -  
Part 7: Increased safety “e” 

IEC 60079-7          EN IEC 60079-7 

Electrical apparatus for explosive gas atmospheres -  
Part 14: Electrical installations for hazardous areas (excluding 
mines) 

IEC 60079-14        EN 60079-14 

Electrical apparatus for use in the presence of combustible dust -  
Part 17: Electrical installations inspection and maintenance (ex-
cluding mines) 

IEC 60079-17        EN IEC 60079-17 
 
 

Electrical apparatus for explosive gas atmospheres -  
Part 19: Equipment repair, overhaul and reclamation 

IEC 60079-19         EN 60079-19 

Potentially explosive atmosphere -  
Part 31: Equipment dust ignition protection by enclosure “t” 

IEC 60079-31         EN 60079-31 

 
High-voltage machines are components for installation in machines as defined in the Machinery Directive 
2006/42/EC. Commissioning is prohibited until the conformity of the end product with this Directive has been 
established (the relevant local safety and installation regulations, e.g. EN 60204, must be observed).  
These supplementary operating instructions apply to explosion-proof, surface-cooled electrical machines for 
high voltage.  The protection class according to IEC/EN 60034-5 for motors used in zones 1, 2 and 22 is a 
minimum of IP 55. For use in zone 21, the motors are designed to meet  
IP 65 as a minimum. Only electrical machines with the approved type of ignition protection may be used in 
hazardous areas. 

 

Electrical machines of equipment group II, category 2 (assigned zones 1 and 21) 
or equipment group II, category 3 (assigned zones 2 and 22) 

 

Any other or further use is deemed to be improper. 
No liability can be accepted for damage or operational malfunctions resulting from assembly errors, failure to 
observe these instructions or improper repairs. 

 

 
1.5 Potentially explosive atmospheres 

Which areas outdoors or in enclosed spaces are to be regarded as potentially explosive within the meaning 
of the relevant ordinances and regulations must be determined exclusively by the plant operator or, if there is 
any doubt about the definition of potentially explosive atmospheres, by the competent supervisory authority. 
The responsibilities of the plant operator are defined in Directive 99/92/EC - 

ATEX 153 “Occupational Health 

Dimensioning and operating behaviour 

IEC 60034-1                EN 60034-1 
 
 

Method for determining the losses and efficiency of rotating 
electrical machines and tests 

IEC 60034-2-1             EN 60034-2-1 
IEC 60034-2-2             EN 60034-2-2 
IEC 60034-2-3             EN 61800-9-2 

Protection class 

IEC 60034-5                EN 60034-5 

Cooling 

IEC 60034-6                EN 60034-6 

Types of construction 

IEC 60034-7                EN 60034-7 

Connection designations and direction of rotation 

IEC 60034-8                EN 60034-8 

Noise emissions 

IEC 60034-9                EN 60034-9 

Starting behaviour, rotating electrical machines 

IEC 60034-12              EN 60034-12 

Vibration severity levels 

IEC 60034-14              EN IEC 60034-14 

Efficiency classification of three-phase motors 
with squirrel cage rotors 

IEC 60034-30              EN 60034-30-1 

IEC standard voltages 

IEC 60038                   EN 60038 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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