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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

16 

D14-TAGspecial ATEX transponder (RFID System iID®2000, 13.56 MHz based on ISO 15693) is used. 

 

The data may be read only with a reading device that complies with

 

2014/34/EU. 
 

7. External heat and cold sources 

If external sources of heat and cold are present, no additional measures are necessary if the temperatures at 
the installation site are not exceeded. If they are exceeded or if an impact on the operating temperatures or 
maximum surface temperatures are anticipated, suitable measures must be taken to maintain and demon-
strate explosion protection. In case of doubt, the manufacturer must be consulted. 

 
8. Maintenance and repair

 

Maintenance, repair and modifications to explosion-protected machines in Germany are subject to the Ger-
man Ordinance on Industrial Safety (BetrSichV), the Explosion Protection Ordinance (ExVO, 11.GSGV), 
the safety instructions and the descriptions in the general maintenance manual.  

Outside Germany, the relevant national regulations must be observed! 

 

Further guidance on testing and maintenance of electrical installations and repair and overhaul of electrical 
equipment is given in IEC/EN 60079-17 and IEC/EN 60079-19. Work that has an impact on explosion protec-
tion includes: 
 
- Repairs to the stator winding and terminals, 
- Repairs to the ventilation system 
- Repairs to the bearing and sealing of dust ignition-proof motors (Ex 2D, 3D) 
 
and this may only be carried out by VEM service personnel or by/in authorised workshops of qualified per-
sonnel who have the necessary knowledge based on their professional training, experience and instruction. 
For dust ignition-proof motors, the dust ignition protection depends very much on the local conditions. For 
this reason,

 

the motors in these areas must be checked and maintained regularly. 

 

Thick layers of dust lead to a temperature increase on the 
surface of the motor. Dust deposits on motors and even their complete filling with dust must there-
fore be avoided as far as possible by appropriate installation and ongoing maintenance.  

 

The specified surface temperature of the motor is only valid if the dust deposits on 
the motor do not exceed a thickness of 5 mm. These starting conditions (type of dust, maximum layer thick-
ness, etc.) must be ensured.

 

The motor must not be opened until sufficient time has elapsed to allow the in-

ternal temperatures to drop to non-ignitable levels. If the motors have to be opened for maintenance or repair 
work, this work must be carried out in a dust-free room if possible. If this is not possible, suitable measures 
must be taken to prevent dust from entering the enclosure. 
During disassembly, special care must be taken to ensure that the parts necessary for the tightness of the 
construction, such as seals, flat surfaces etc., are not damaged. 

 

Careful and regular maintenance, inspections and servicing are necessary to detect and eliminate possible 
faults in good time before consequential damage can occur. Since the operating conditions cannot be de-
fined exactly, only general time limits can be given, provided that operation is trouble-free. They must always 
be adapted to the local conditions (dirt, load, etc.). 
 

What needs to be done? 

Time interval 

Deadlines 

Initial inspection 

After approx. 500 operating hours 

At the latest after six months 

Airway control and  
surface of the motor 

depending on the local  
degree of contamination 

 

Relubrication (optional) 

See rating plate or lubrication plate 

 

Main inspection 

Approx. 10,000 operating hours 

Once a year 

Drain condensation water  

depending on climatic conditions 

 

 
The necessary lubrication intervals for roller bearings deviate from the inspection intervals and must 
be observed separately! 

 
The machines are equipped with a relubrication device as standard. The binding specifications for storage 
and lubrication can be found on the rating plate. Further information on storage can be found in the assem-
bly, operating and maintenance instructions for transnorm motors. 
 
 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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