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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

12 

characteristic curve (initial temperature 20°C) for the ratio I

A

/I

- is not longer than the specified t

E

 

time. 

 
Electrical machines with ignition protection type increased safety “eb” for heavy starting (starting time > 1.7 x 
t

E

 time) must be protected by a start-up monitoring system in accordance with the information on the Decla-

ration of Conformity and must be explicitly certified for this application. 

 

Thermal machine protection by direct temperature monitoring of the winding is permissible  

if 

this is certified and the t

A

 time is indicated on the rating plate. The  

Ex-protection is guaranteed 

by temperature sensors according to DIN VDE V 0898-1-401 in combination with trigger devices with 
protection type identification II (2) G. For pole-changing motors, separate protective devices locked 
out from each other are required for each  

speed level.  

 

2.3 Risk 

assessment for electrical machines of ignition protection type increased safety “eb” 

Ignition risk on stator windings 

The stator windings are designed and manufactured using an insulation system tested according to IEC/EN 
60079

–7:2015 section 6.2.3.1. No further measures are therefore necessary if the sum of the factors is less 

than or equal to 6 for the risk assessment with regard to possible discharges at stator windings in accord-
ance with EN 60079-7, Annex G. 
 

If the sum of the factors is greater than 6, the machine must be pre-purged before starting. The ma-
chine is prepared accordingly.  
See annex “Pre-purge before start-up” 

 

Ignition risk in the air gap with squirrel cage rotors 

A risk assessment has been carried out by the manufacturer regarding possible sparking in the air 
gap of squirrel cage rotors. If the sum of the factors is greater than 6 for the risk assessment for 
squirrel-cage rotors according to IEC/EN 60079

–7:2015, the machine must be pre-purged before 

starting. The electrical machine is prepared accordingly and is provided with an additional label.  
Additional sign: Pre-purge required before start-up

See annex "Pre-purge before start-up" 

 
In order to draw the attention of the operator to the special measures required to avoid sparking based on 
the risk assessment, the machine marking has an “X” at the end (as per IEC/EN 60079–0, section 29.3.e) 
 
 

3. 

Information about ignition protection type increased safety “ec” 

3.1  Protective principle/labelling 

Ignition protection type for electrical equipment in which the equipment is not capable of igniting a sur-
rounding explosive atmosphere in normal operation. The design ensures that the risk of arcs or sparks 
that could cause an ignition hazard during normal use is minimised. 

  Prevention of sparks and other ignition sources 

  Enclosure at least IP54 

  Observance of creepage and clearance distances 

  Special attention to insulation materials and seals 

Temperatures of the outer and inner surfaces must be lower than the ignition temperature during normal op-
eration 
 

Tests: 

  Insulation test 

  Temperature measurement 

  Additional tests for certain equipment (FI operation)

 

 
Areas of application:  

Equipment zone 2, category 3G (Gc) 
 
Marking of the motors with EC Type Examination Certificate according to Directive 2014/34/EU: 
 

  II 3 G  Ex ec IIC T1/T2 or T3 Gc 

 

The instructions given under 2.2 and 2.3 also apply in full to the ignition protection type increased safety “ec”. 
 

3.2 Risk assessment with regard to possible spark formation with electrical machines in ignition pro-
tection type increased safety “ec”  

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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