Unitek TVD3.2 bl Series Manual Download

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MANUAL

3-phase Servo-Drive

TVD3.2-xx-bl

for ac synchro servo motors

with

a rotor position encoder

TVD3.2-bl

Version

0207-1

Industrieelektronik

Industriestraße 1

D-71397

Leutenbach 3 - Nellmersbach

Tel.

07195/9283-0

Fax

07195/928329

email [email protected]
Http// www.unitek-online.de

Summary of Contents for TVD3.2 bl Series

Page 1: ...c synchro servo motors with a rotor position encoder TVD3 2 bl Version 0207 1 Industrieelektronik G m b H Industriestra e 1 D 71397 Leutenbach 3 Nellmersbach Tel 07195 9283 0 Fax 07195 928329 email in...

Page 2: ...ct device X3 14 Connections mains module X10 motor power 15 Connection advice 16 Command value 17 Current limiting 18 Actual value connections 19 Signals drive ready BTB analog parameter measurement 2...

Page 3: ...23 EWG EN60204 EN50178 EN60439 1 EN60146 EN61800 3 IEC UL IEC364 IEC 664 UL508C UL840 VDE Regulations VDE100 VDE110 VDE160 T V Regulations Trade body guidelines VGB4 The user must ensure that in the e...

Page 4: ...age however in order to achieve the best control precision always the tacho control is used The speed actual value is generated in the rotor position encoder plus bl tacho The difference of the comman...

Page 5: ...e for component equipment inserting machines sheet metal working machines machine tools plastic working machines assembly machines knitting and sewing machines textile working machines grinding machin...

Page 6: ...y components customary in trade and industrially standardised are used SMD basic equipment LED displays 4 position binary switches for system set up Precision potentiometers for fine adjustment Charac...

Page 7: ...ling at 60 d cyc self self 100 d cyc self fan Mains module TVD3 N 100 30 Power supply V 1x or 3x 115V plus 1x 20V 24V Output voltage V max 200 Output current A max 30 Regen circuit with V 220 Ballast...

Page 8: ...2 100 85x 89x 82 2 0 TE 12 1 250 120x101x115 4 3 TE 12 3 400 120x133x115 6 8 TE 15 1 500 108x132x122 8 2 TE 15 3 800 150x150x132 13 5 TE 74 2 1300 175x140x160 15 4 TE 74 3 1600 175x150x160 18 5 Choke...

Page 9: ...2 Mechanical Installation TVD3 2bl 9 Dimensions of a multiple axes combination Multiple axes combination...

Page 10: ...Servo Drive TVD3 2 xx bl 10 Free...

Page 11: ...3 Electrical Installation TVD3 2bl 11 Connections overview...

Page 12: ...Servo Drive TVD3 2 xx bl 12 Compact device Connections diagram Multiple axes combination...

Page 13: ...mm wire X10 1 U must be connected to the mounting plate using a 4mm wire l 50mm The rack ground screw must be connected to the mounting plate using a 4mm wire l 50mm Single phase connection Transforme...

Page 14: ...st be installed at the input of the transformer The fuses must be rated according to the transformer current Quick fuses must be used at the output of the transformer The fuse value for each mains mod...

Page 15: ...ross section 0 75 1 5 0 5 0 5 Cable type 3x motor conductor PE shielded if required 2x thermo 2x brake Shielding with earth clamp directly to be connected to the switch cabinet input and to the motor...

Page 16: ...old contacts or reed relays Contact current 6mA Drive enable internal logic voltage internal logic voltage X1 1 15V 10mA contact circuit between X1 1 and X1 2 Drive enable external logic voltage drive...

Page 17: ...hielded The shield should be connected on one side only Connections Command value with an internal voltage source Command value X1 4 signal X1 7 GND Bridge X1 6 X1 7 Command value from an external PLC...

Page 18: ...ternal over current watchdog max 5sec Current limit input Max input voltage 10V Input resistance 10 kW Internal attenuation with potentiometer Imax1 Relay contacts use gold or reed contacts Switch S1...

Page 19: ...o phase 3 white 4 15V violet 10 GND blue 6 Thermal sensor pink 6 Thermal sensor orange 12 Rotor position 1 brown 13 Rotor position 2 green 14 Rotor position 3 red 15 Additional connection when using a...

Page 20: ...ircuit short circuit to earth saved voltage error not saved bus circuit error not saved To clear the error re enable the drive switch off on Attention In any case the BTB contact drive ready must alwa...

Page 21: ...act device Function Terminal no Motor 1 X3 1 Motor 2 X3 2 Motor 3 X3 3 Power X3 4 Voltage X3 5 Auxiliary voltage X3 6 X3 7 Power connections plug in unit Function Plug in connector Terminal no Bus cir...

Page 22: ...ed fault Potentiometer P5 Imax P4 ID P3 XP P2 nmax P1 offset Connector X7 encoder input X8 inc output X1 1 15V X1 2 enable X1 3 10V X1 4 com value X1 5 10V X1 6 com value X1 7 GND X2 8 n act value X2...

Page 23: ...4 Device Overview TVD3 2bl 23 Circuit Diagram...

Page 24: ...Servo Drive TVD3 2 xx bl 24...

Page 25: ...P4 ID Amplification P component Resistor R9 Poti P3 XP Amplification I component Capacitor C4 Integrator Resistor R11 Zero adjustment Poti P1 offset Switch S1 Function Contact ON OFF Current limit 2...

Page 26: ...imise beginning with the innermost control loop and work out Sequence current loop speed loop position loop CNC PLC Measurement max Test points Command value 10V X1 4 Speed act value at the output of...

Page 27: ...Command value integrator Linear integrator Time adjustment with resistor R11 INT 5 Adjustment TVD3 2bl 27 Command Value Time s Resistor Ohm...

Page 28: ...Servo Drive TVD3 2 xx bl 28...

Page 29: ...orm speed proportional voltage no saw tooth voltage Pre settings with the resistance network RN1 RN2 Resistance value Ohm tacho voltage x max speed Standard adjustment for 3000 min Fine adjustment wit...

Page 30: ...be reduced by means of the potentiometer Imax Continuous current The motor protection for both torque directions is adjusted to motor rated current by means of the potentiometer ID P4 Measuring adjus...

Page 31: ...s begins to oscillate Turn the potentiometer Xp anti clockwise until the oscillations disappear Turn the potentiometer Xp another 2 clicks anti clockwise Drive behaviour Amplification too low amplific...

Page 32: ...rth connection earth screw on the housing Always observe the connection advice Encoder connection X7 observe the motor specific connection data sheets see appendix A Power connections Protection earth...

Page 33: ...0 Motor runs steadily with a constant speed of approx 10 Motor stationary check the command value check the motor connections Motor runs discontinuously reduce the amplification XP Adjust the speed to...

Page 34: ...position RESO S1 pos 3 and 4 wrong pole number adaptation Motor speeds up Motor or rotor position cores leading or lagging by 120 in the rotating field Motor runs unsteadily Tacho cores mixed up or i...

Page 35: ...crease the command value to 50 Increase the amplification with poti XP until the drive oscillates then decrease it until the drive runs Adjust the current limits to peak current with poti Imax and to...

Page 36: ...Servo Drive TVD3 2 xx bl 36 Signals...

Page 37: ...uation Switch RS S1 ON OFF Position Speed control loop settings Variable components P Component R9 Value I Component C4 Value Potentiometer settings Speed nmax P2 Position Pea Current Imax P5 Position...

Page 38: ...non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further claims on transformation...

Page 39: ...9 Diagrams 39 Diagrams...

Page 40: ...Servo Drive TVD3 2 xx bl 40 UniTek Industrieelektronik GmbH Industriestr 1 D 71397 Leutenbach Nellm b Stuttgart...

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