3
72
Flywheel – Models WITH PowerLink
t
CAUTION
•
The flywheel magnets are VERY POWERFUL
and can rapidly draw the flywheel to the
engine. Exercise caution and use the proper
tools when servicing the flywheel.
AVOID HAND AND/OR
FINGER INJURY!
Required Tools
NOTE:
The components of Flywheel Puller
#19534
,
are shown in
Fig. 17
. This tool is RE-
QUIRED to service the flywheel on engines
with the PowerLink
t
system.
1. Puller
2. Vanguard
t
Pilot
3. Intek
t
Pilot
4. Screws
Fig. 17
1. Remove the ignition coils from the engine.
2. Remove the flywheel nut, fan retainer and fan
from the flywheel.
3. Mark the flywheel (arrow) as shown to locate the
flywheel keyway when reinstalling,
Fig. 18
.
4. Install the correct pilot over the crankshaft as
shown.
Fig. 18
5. Place the flywheel puller over the pilot. Back out
the puller screw (5) until the flange on the puller
is flush with the flange on the flywheel,
Fig. 19
.
6. Align the holes in the puller flange with the holes
in the flywheel. Install the puller screws (4) and
tighten until the screws are flush with the flange
on the puller.
7. While holding the hex on the puller, tighten the
puller screw until the flywheel loosens.
8. Continue tightening the puller screw until the fly-
wheel is clear of the stator and can be lifted from
the crankshaft. Leave the puller screw in this
position.
9. Leave the puller attached to the flywheel, and
place the flywheel on a clean work surface with
the ring gear side down, until the flywheel is
ready to be installed.
CAUTION:
Use extreme care when handling the
flywheel. The alternator magnets are fragile and
easily damaged.
Fig. 19
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