7
133
Pinion Gear
Pinion gear replacement requires complete starter
motor disassembly. A thorough inspection of all
components should be performed at that time.
Disassemble Starter
For ease of disassembly and assembly, clamp drive
end housing in a vise as shown,
Fig. 32
.
NOTE:
Do not damage drive housing or mounting
surface.
1. Remove solenoid.
2. Remove starter thru bolts.
3. Remove brush end cap,
Fig. 31
.
NOTE:
To prevent losing brush springs, do not
remove brush retainer (1) until starter
housing has been removed from drive end
cap,
Fig. 31
.
Fig. 31
4. Remove starter housing from drive end cap,
Fig. 32
.
Fig. 32
5. Remove armature and pinion gear with drive
lever from drive end cap,
Fig. 33
.
Fig. 33
6. Remove spacer from armature shaft.
7. Use a 14 mm Carburetor Socket
#19458
to drive
retainer from C-ring,
Fig. 34
. Remove and
discard C-ring and retainer.
NOTE:
Always use a new C-ring and retainer.
Fig. 34
8. Remove pinion gear and clutch assembly,
Fig. 35
.
Fig. 35
Содержание OHV V-Twin
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