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30A168

PREFACE

This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will
operate a 14” Model PAR-3-H Gas Fryer equipped with an Hard Dock Filtration System in a commercial cooking environ-
ment.

ENGINEERING DEPARTMENT

ULTRAFRYER SYSTEMS

302 SPENCER LANE

SAN ANTONIO, TX 78201

UFS PN 30A168
Revision Jan2008

Содержание F-P20-18

Страница 1: ...rafryer com FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or other appliance WARNING Improper Installation adjustment alteration service or...

Страница 2: ...Ultrafryer Systems for use by personnel who will operate a 14 Model PAR 3 H Gas Fryer equipped with an Hard Dock Filtration System in a commercial cooking environ ment ENGINEERING DEPARTMENT ULTRAFRY...

Страница 3: ...Ventilation 8 RECEIVING INSTALLING Unpacking 10 Installing 10 Leveling 10 Gas Connection 11 Electrical Connection 11 Default To Manual Restart DTMR Control 11 12 Optional Controls 12 13 INITIAL START...

Страница 4: ...t Up and Cooking 31 DTMR Operation 32 FILTER TUB ASSEMBLY INSTALLATION Filter Tub Assembly 34 Filter Tub Installation 34 FILTERING POLISHING SHORTENING Filtering Shortening 36 37 Polishing Shortening...

Страница 5: ...30A168 GENERAL INFORMATION Page 1 of 56...

Страница 6: ...on holidays the owner must call Ultrafryer Systems first at the above number This number is monitored 24 hours a day 7 days a week Ultrafryer Systems will notify an authorized service agent to make r...

Страница 7: ...ilter Screen The Customer has the option of ordering a Magnepad Filter Screen that uses a Magnesol impregnated Filter Pad in lieu of the S S filter screen The dimensions specification and gas rating o...

Страница 8: ...r Drain Valve Docking Connection Docking Release Handle Hi Limit Temperature Probe Docked Filter Tub Drain Valve Handle Drain Valve Safety Switch Transformer Electric Gas Valve Manual Gas Valve Vat Sh...

Страница 9: ...rmostat to shut off gas to the main burners by opening a solenoid actuated safety valve in the combination gas control valve 2 Combination gas control valve which includes a built in pressure regulato...

Страница 10: ...he fryer and main gas regulator locate the FT3 HR M3 HR of gas required for the fryer and pipe length and read the pipe diameter on the top row For example a 14 PAR 3 H fryer operating on NATURAL GAS...

Страница 11: ...30A168 PRE INSTALLATION Page 7 of 56...

Страница 12: ...th the current National Electrical code ANSI NFPA 70 latest edition In Canada electrical installation must be in accordance with the current CSA C22 1 Canadian Electrical Code and or local codes 4 Oth...

Страница 13: ...30A168 RECEIVING INSTALLING Page 9 of 56...

Страница 14: ...NOTE A caster may not return exactly to the same position after being moved which may require re leveling after each move 3 Connect the gas manifold to the building gas supply line by means of a CSA I...

Страница 15: ...matter before connecting to the service line as these particles may clog the oriice when gas pressure is applied All connections must be tested with a soapy solution before lighting the fryer DO NOT...

Страница 16: ...LE the fryer if the drain valve is OPENED Operation of the Ultrastat 11Cooking Computer is covered in the Ultrastat 11 Ultrafryer Computer Operation Instrutction PN 30A053 provided with Fryers equip p...

Страница 17: ...board the Ultrastat 25 Cooking Computer has been customized for Ultrafryer Systems applications by the addition of up to 10 stage cook ing profiles for each of the 8 product keys exit melt feature op...

Страница 18: ...30A168 INITIAL START UP Page 14 of 56...

Страница 19: ...ated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VALVE on the combination GAS CONTROL VALVE located behind the fryer Service Access door is in the ON position and the V...

Страница 20: ...E READY TO START lamp will LIGHT CAUTION PRIOR TO PROCEEDING TO STEP 2 VISUALLY CHECK THAT THE HEAT MECHANISM IS COVERED WITH AT LEAST 2 51 mm OF WATER 2 Depress then release the momentary START butto...

Страница 21: ...the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process Each fryer and filter system should be THOROUGHLY washed with HOT sanitizer solution to remove...

Страница 22: ...30A168 ABBREVIATED OPERATING INSTRUCTIONS Page 18 of 56...

Страница 23: ...cked and fresh shortening added when necessary 1 The shortening in the vat should reach to the middle line of the E in the word LEVEL of the shortening level mark on the rear wall of the fryer 2 If sh...

Страница 24: ...30A168 ELECTRONIC THERMOSTAT CALIBRATION Page 20 of 56...

Страница 25: ...URE it is level with the short ening level mark on the rear of the vat then turn the power and gas to the fryer ON 5 Set the KNOB of the Electronic Thermostat to the CENTER 300 of the dial and periodi...

Страница 26: ...30A168 PREVENTIVE MAINTENANCE TROUBLESHOOTING Page 22 of 56...

Страница 27: ...T IN THE FILTER TUB OVERNIGHT ARE A FIRE HAZARD B TROUBLESHOOTING I GENERAL The problems and possible solutions listed in the troubleshooting chart below are typical problems that are frequently encou...

Страница 28: ...amaged BLOWER fins F Use a standard water type U gauge Manometoer to check the pres sure at the gas control valve pressure tap Proper gas pressure is indicated on the operational requirements chart NO...

Страница 29: ...30A168 CLEANING Page 25 of 56...

Страница 30: ...to scrape stainless steel Scratches on stainless steel are almost impossible to remove CAUTION DO NOT ALLOW ANY CLEANING SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL AS IT WILL CONTAM...

Страница 31: ...and allow these items to air dry DO NOT USE SOAP If necessary the channels in each frame can be cleaned with the edge of a scotch brite pad 6 Insert the SUCTION FITTING on the BAFFLE in the hole of th...

Страница 32: ...the CHANNEL of FRAME A near the FINGER LOOP place the CHANNEL on the frame adjacent to the PIN end over the edge of the FILTER SCREENS then HINGE the frame so the edge of the FILTER SCREENS are inser...

Страница 33: ...ER PAN and SLUDGE CATCHER SCREEN in the fryer with the Boil Out Solution for cleaning and after they are cleaned ENSURE they are sprayed with a solution of vinegar water as described in WEEKLY above d...

Страница 34: ...30A168 FRYER OPERATION Page 30 of 56...

Страница 35: ...RNING WHEN ASSEMBLED ENSURE THERE ARE NO FINGER LOOPS ON THE STANDPIPE SIDE OF THE MICRO MESH FILTER C TEST START UP AND COOKING 1 GENERAL The Default To Manual Restart DTMR Control along with an Elec...

Страница 36: ...e CLOSED UP position and that shortening is at the proper level then turn the Toggle ON OFF switch to the ON posi tion A AMBER power lamp will LIGHT B BLUE READY TO START lamp will LIGHT CAUTION PRIOR...

Страница 37: ...30A168 FILTER TUB ASSEMBLY INSTALLATION Page 33 of 56...

Страница 38: ...tub 3 Insert the Crumb Catcher Screen in the Filter Tub with the Drain Valve DOCKING FLANGE and MALE DOCKING PLUG over the leading edge of the pan 4 Position the FILTER TUB COVER on the open end of th...

Страница 39: ...30A168 FILTERING POLISHING SHORTENING Page 35 of 56...

Страница 40: ...sedi ment through the valve opening CAUTION DO NOT ACTIVATE TURN THE VAT SHORTENING RETURN LEVER AND TOPSIDE SHORTENING LEVER AT THE SAME TIME TO DO SO WILL REDUCE SHORTENING FLOW 6 If there is NO sed...

Страница 41: ...et by depressing the Topside Release Knob 3 CAREFULLY remove the HOT Automatic Vat Cleaner from the hanger bracket and THOROUGHLY clean it in a 3 compartment sink 4 Proceed to paragraph B 1 below B PO...

Страница 42: ...30A168 SHORTENING BOIL OUT DISPOSAL INSTALLATION Page 38 of 56...

Страница 43: ...all walls of the vat until all the sediment and residue at the bottom of the fryer has been flushed through the drain into the filter tub Then turn theTopside Shortening Return Lever 1 4 turn clockwis...

Страница 44: ...p from the top of the burner To remove carbon build up on the sides and bottom of the heat exchanger slide one end of a stropping pad under each heat exchanger grasp that end with a pair of tongs and...

Страница 45: ...ing the momentary START button on the DTMR The RED START lamp and AMBER MELT MODE lamp will light to indicate the fryer is in the melt mode 2 When the HEAT EXCHANGER TUBES are COMPLETELY covered with...

Страница 46: ...30A168 TECHNICAL ASSISTANCE ORDERING INFORMATION Page 42 of 56...

Страница 47: ...for damage to shipping containers prior to departure of the delivering carrier Any damage must be notated on the receiving document to facilitate filing of freight claims Carriers must be notified imm...

Страница 48: ...30A168 RECOMMENDED SPARE PARTS Page 44 of 56...

Страница 49: ...scription Manufacturer s Part Number PN Ignitor Spark Module Honeywell S87B1008 18179 24 Volt Stepdown Transformer Honeywell AT40A1121 18180 24 Volt Combination Gas Control Valve Honeywell VR8203A 100...

Страница 50: ...30A168 PARTS IDENTIFICATION Page 46 of 56...

Страница 51: ...he part on the following sketches and note the index number i e 3 6 etc then obtain the part number and description for that index number on the page facing the sketches Use that part number when orde...

Страница 52: ...30A168 ULTRAFRYER MODEL PAR 3 H GAS FRYER FRONT VIEW Page 48 of 56...

Страница 53: ...ing Return Lever 19B437 15 Drain Ball Valve Handle 19A558 16 Drain Ball Valve Assembly 19A564 17 Ignitor Spark Rod Assembly w Ignitor Rod Set Rod Gap to 5 32 4mm prior to installation 19A738 18 Sound...

Страница 54: ...r 19A910 7 125 Volt 75 Watt Silicon Heater 5 1524mm Long 23341 8 Gemini 1 2 13mm Pump Ball Valve 24 036 9 3 16 5mm ID 5 16 8mm OD Air Pressure Switch Plastic Tube rated for 500 F 260 C 24A068 10 Model...

Страница 55: ...Volt 1 3 Watt Snaplight w AMBER Lens 23A056 6 COOKING CONTROLS Default To Manual Restart DTMR Control f Model PAR 3 H Uses Electronic Thermostat PN 12B077 12B014 ITEM DESCRIPTION PN 1 Electronic P14 T...

Страница 56: ...m Duty Caster 28A005 NOT SHOWN ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 12541 2 Wash Down Hose Nozzle Assembly 12675 3 Proximity Sensor Actuator 18A059 4 Cool II Handle 22734 5 1 2 13m...

Страница 57: ...k Iron Nipple 24470 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm Handle Assy With 90 Black Iron Elbow 19A598 11 x 18 1 4 279mm x 464mm Baffle Kit consists of items 9 10 11 29A058 9 Top Co...

Страница 58: ...e 24A101 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm x 6 152mm Black Iron Nipple 24A178 ULTRAFRYER MODEL PAR 3 H GAS FRYER AUTOMATIC VAT CLEANER 14 PN 12B157 ULTRAFRYER MODEL PAR 3 H GAS...

Страница 59: ...30A168 WIRING DIAGRAMS Page 55...

Страница 60: ...30A168 WIRING DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a gas fryer Page 56 of 56...

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