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9. Connection diagrams

9.1. Connection diagram for PIREG-D2 with external solid-state relay

9.2. Connection diagram for PIREG-D2 with internal thyristors

9.3. RS232 / RS485 connection - interface

TxD:

Output at PIREG-D2

RxD:

Input at PIREG-D2

Preheat contact

Message relay 1

Set value input 0...10V

Calibration start

Act. val. output 0...10V

Control relay 2 NC

Control relay 2 C

Control relay 2 NO

Control relay 1 NC

Control relay 1 C

Control relay 1 NO

Preheat

GND

Reset

+5V

PIREG-D

Rv1

ELR(+)

Start

GND

ELR(-)-AGND

Alarm output 1

Start contact

Alarm output 2

L2/N

I>
2

L2/N

Mains connection

Preheat contact

Message relay 1

Set value input 0...10V

Act. val. output 0...10V

Calibration start

Control relay 2 NC

Control relay 2 NO

Control relay 2 C

Control relay 1 C

Control relay 1 NO

Control relay 1 NC

GND

Preheat

+5V

Reset

+5V

PIREG-D

Rv1

ELR(+)

Start

GND

ELR(-)-AGND

Alarm output 1

Alarm output 2

Start contact

Welding

transformer

L2/N

conductor

transf.

Heating

Current

L2/N

Содержание PIREG-D2

Страница 1: ... ohne unsere schriftliche Genehmigung nicht gestattet 1 Operating Instructions Temperature Controller PIREG D2 With kind regards GmbH Co KG Verpackungssysteme Danziger Straße 15 D 35418 Alten Buseck Tel 49 0 64 08 90 91 0 Fax 49 0 64 08 43 55 E Mail info toss gmbh de Internet www toss gmbh de ...

Страница 2: ... P factor 8 3 2 8 Set initialising remanence 9 3 2 9 Temperature coefficient correction 9 3 2 10 Single point tc correction 10 3 2 11 P factor correction 11 3 3 Off state 11 3 2 1 Measurement pulse pause 11 3 2 2 Calibration switching 11 3 4 On state 12 3 5 Sequence control 12 3 5 1 Preheating 12 3 5 2 Start delay 12 3 5 3 Sealing time 12 3 5 4 Cooling phase 12 3 6 Monitoring 12 3 6 1 Temperature ...

Страница 3: ...lation 31 6 2 Configuring the settings 31 6 3 Connection of the PIREG D2 31 6 4 Control inputs 31 6 5 Connecting to the mains voltage 31 6 6 Burning in the heating conductor 32 6 7 When the contr r does not work corr 32 6 8 Current Transformer 32 7 The heating conductor 32 8 Technical data 33 8 1 Controller 33 8 2 Current transformer 35 8 3 Sealing transformer 35 8 4 External thermometer DTM3000 3...

Страница 4: ...teur de température à résistance PIREG D2 ne doit être utilisé que pour le chauf fage et la régulation de température de conducteurs de chaleur expressément conçus à cet effet par l intermédiaire de transformateurs de séparation conformément aux prescriptions indi cations et mises en garde mentionnés dans cette description Le non respect ou l utilisation non conforme peut compromettre la sécurité ...

Страница 5: ...2 The current transformer must be mount ed in such a way that magnetic leakage fields from the sealing transformer or other leakage fields do not affect the measurement FR Le transformateur de courant fait partie du système de régulation Seuls les transfor mateurs de courant Toss peuvent être utilisés Le transformateur de courant ne doit être utilisé qu avec une résistance ohmique apparente La rés...

Страница 6: ... current transformer can range from 20 to 400A The calibration values are stored in the PIREG D2 so that there is no need for renewed calibration and start up time after switching on the power if conditions have not changed The PIREG D2 can store the calibration settings for two heat conductors from V1 00 1 23 1 30 1 25 At this two calibrations it is necessary to use the same temperature coefficie...

Страница 7: ...bration must be performed after the heating conductor configuration was changed or modifications were carried out on the transformer The saved values are then overwritten with the newly determined values 3 1 6 Transformer type The PIREG D2 must be adapted to the type of sealing transformer EI or toroi dal core The next time the power is switched on the transformer is charged with multiple unipolar...

Страница 8: ... reference temperature to ensure that regulation is exact By standardizing the voltage signal Ur and the current signal Ir the reference resistance for the different temperature coefficients is always within the same resistance range If 20 C has been selected as the reference temperature then heat conductor s R20 is directly determined as the reference resistance If a heat conductor temperature ot...

Страница 9: ...d back to the PIREG D2 The next heat up stage is approached using the Tc correction control message with a delay of 250ms to allow the heat seal jaw to open before heating from V1 00 1 07 1 29 1 23 The temperature coefficient correction can be saved so that it does not have to be performed again in the case of a new calibration process but only when the heat conductor is changed 5 2 5 Performing t...

Страница 10: ...oint the heat conductor s actual temperature is reported back to the PIREG D2 as a set value or directly as a measurement of the thermometer exTM The single point temperature coef ficient correction is carried out outside the standard calibration and is started from the Off state The sin gle point temperature coefficient correction has one Off and one On state After the single point tempera ture c...

Страница 11: ...ine half wave always of the same polarity with a fixed current conduction angle 1 8 ms at 50 Hz line frequency is applied to the transformer for each meas urement The intervals between the measurements depend on the heat conductor temperature When the heat conductor has reached a temperature of 20 C the time between measurements is 1 5 s At a tem perature of 300 C the time between measurements is ...

Страница 12: ...itor The temperature monitor is a monitoring feature enabled and set in the display unit 5 5 1 or by command During the sealing process the actual temperature value is moni tored to ensure that it is within an temperature ok range If the actual value comes out of the temperature ok range after expiry of the stabilisation time the PIREG D2 enters the Fault state displaying Error 83 or 84 The stabil...

Страница 13: ...heat conductor and perform calibration 84 temperature monitor 3 6 1 tempera ture too low 85 heating monitor 3 6 2 87 temperature step down from V1 00 1 07 1 29 1 23 loose contact check heating circuit 88 temperature step up from V1 00 1 07 1 29 1 23 90 data error saved calibration values do not match setting 6 00 10 V perform calibration 91 communication monitor RS232 interface 3 6 4 check RS232 i...

Страница 14: ...bar while the temperature coefficient correction 8 point The relay is actuated after a delay of 250 ms and when the actual temperature has exceeded 95 of the desired value The relay is released when the heat conductor s actual temperature is reported back to the PIREG D2 from V1 00 1 07 1 29 1 23 3 8 3 Time pulse function The following switching pulses can be generated with the relays using the Ti...

Страница 15: ...th the Ok button As soon as the value is changed using the buttons and the value starts flashing at a fre quency of 1 Hz indicating that the value was changed The value is accepted after the Ok button was pressed and stops flashing Press the key to cancel the changes and to restore the original value If the and buttons are pressed for more than 1 second the numerical value starts to run at a rate ...

Страница 16: ...ation Start Input With a high signal at the Calibration Start input 25 in the Off and Fault states the PIREG D2 switches to the calibration state Here the controller is adapted to the combination of heat conductor and sealing transformer During the controller s calibration function the signal can re descend to low 4 3 4 Reset Input With a high signal at the Reset input 26 the PIREG D2 is reset to ...

Страница 17: ...he relay contact is only designed for message functions The relay contact has been factory set in such a way that the relay contact is closed when the relay is pressed 4 4 3 Control relay outputs The control relay outputs 1 16 17 18 and 2 27 28 29 each provide a change over contact The switching capacity is only designed for control functions 4 4 4 Alarm output The alarm output 5 6 is a relay swit...

Страница 18: ...then the text will be shown instead of the text Menu The following option Heat or Start is only available if the Start function 5 4 2 was activated without sequence control Select the Heat option to execute a manual welding process and keep the Ok button pressed with sequence control If the Start function Start welding cycle is selected for the sequence control a welding cycle will be started manu...

Страница 19: ...description and possible corrective actions will be displayed Calibration The controller exe cutes a calibration The digit on the right hand side indicates the cali bration step which is currently be ing carried out 3 2 Tc Start correction Calibration is at the 9 th step of the Tc correction and waits for the Start signal in order to start heating Tc Heating correction The Tk correction is execute...

Страница 20: ...mp r a n g e 3 0 0 C Line 4 R e f t emp 2 0 C Line 5 C omp a r e t i me 1 5 s Line 6 T y p o f C a l S a v e Line 7 T c c o r r e k t i o n O f f Line 8 T r a n s f o r m E I c o r e Press the button to return to the Calibration selection menu 5 2 5 without starting a calibration Line 1 Menu name and Start option for starting the cali bration The Working menu 5 2 1 5 2 2 is recalled automatically ...

Страница 21: ...to the Sequence Control menu 5 4 Line 1 Menu name Line 2 Menu item Preheat deactivated Line 3 4 Option for activating the preheating and setting the preheating temperature The preheating temperature can also be set when the preheating function is switched off The adjustable range is shown in line 4 The maximum adjustable preheating temperature is a result of the selected temperature range 5 4 2 St...

Страница 22: ... cooling time The text on the left hand side and the format of the setting value on the right hand side are adapted to the selection Line 4 Option for the Absolute Cooling Temperature func tion The adjustable temperature range is displayed on the right hand side The maximum adjustable absolute cooling temperature is a result of the selected temperature range Line 5 Option for the Relative Cooling ...

Страница 23: ... this temperature Ok range The ad justable range is shown in line 7 5 6 In Output settings menu Zeile 1 E I N AUSGÄNGE Zeile 2 R e l a y s e t t i n g Zeile 3 I n p u t s e t t i n g Zeile 4 Zeile 5 Zeile 6 Zeile 7 Zeile 8 Press the button to return to the Selection menu 5 3 Line 1 Menu name Line 2 Menu item Relay setting 5 6 1 Line 3 Menu item Input setting 5 6 1 5 6 1 Relais setting menu Line 1 ...

Страница 24: ...s actuated during the heating phase Line 5 Option that the message relay is actuated during the cooling phase Line 6 Option that the message relay is actuated after a successful calibration Line 7 Option that the message relay is actuated in the error state from V1 00 1 19 1 16 1 10 Line 8 Option that the message relay performs the control message for the temperature coefficient correction from V1...

Страница 25: ...ooling phase has elapsed Line 3 Option that the control relay picks up when the ac tual value has reached 95 of the desired value and is released when the cooling phase has elapsed Line 4 Option that the control relay is actuated during the heating phase Line 5 Option that the control relay is actuated during the cooling phase Line 6 Option that the control relay is actuated after a suc cessful ca...

Страница 26: ...he delay time the controller prforms a measurement pause At Line 5 the adjustable range is showed 5 6 2 2 Start input setting menu Line 1 S T AR T I NPU T Line 2 S t a r t Line 3 Me a s u r eme n t p a u s e Line 4 C a l c h a n g i n g Line 5 D e l a y 8 8 8 s Line 6 0 9 9 9 s Line 7 Line 8 Press the button to return to the Input settings menu 5 6 2 Line 1 Menu name Line 2 Selection item Start in...

Страница 27: ... Line 4 5 Setting of the Tc2 value The adjustable range is shown in line 5 Line 6 7 Setting of the Tc3 value The adjustable range is shown in line 7 Line 8 The controller PIREG D2 will calculate automatically the maximum temperature for the continuity S and dynam ic D resistance behavior of the heater band for each varia ble Tc setting In any case the set temperature range must be lower than the t...

Страница 28: ...y c l e s 8 8 8 8 8 8 8 Line 8 T o t C y c l 8 8 8 8 8 8 8 8 8 Press the button to return to the Selection menu 5 3 Line 1 Menu name Line 2 Menu item for setting the language and brightness of the display unit 5 8 1 Line 3 Menu item Hold mode menu of the display unit 5 8 2 Line 4 Menu item Control menu of the display unit 5 8 3 Line 5 Option for the temperature unit on the display The temperature ...

Страница 29: ... u s o f Line 3 r e l e a s e l e v e l 1 Line 4 r e l e a s e l e v e l 2 Line 5 r e l e a s e l e v e l 3 Line 6 Line 7 E n t e r n o 8 8 8 8 Line 8 C h a n g e n o 8 8 8 8 Press the button to return to the Display settings menu 5 8 Line 1 Menu name Line 3 5 Options for the three release levels When a lower level is released the levels above are released as well The icons on the right hand side ...

Страница 30: ...onfirmation prompt Line 8 Confirmation prompt to prevent unintentional pro cesses Pressing the key activates Yes which must be confirmed with Ok so that the selected process is executed Pressing the button cancels the process 5 9 2 Factory Settings menu Line 1 F AC TORY S E T T I NG Line 2 R e s t o r e s a v e d Line 3 ma s c h i n e s e t t i n g Line 4 S a v e c u r r e n t Line 5 ma s c h i n ...

Страница 31: ...peration the correct temperature coefficient must be set for the heating conductor being used Setting too high a temperature coefficient may lead to overheating or melting of the heating conduc tor In addition the temperature reference time the temperature range the calibration type and the trans former type must be set If necessary the variable reference temperature must be set and the tempera tu...

Страница 32: ...oquent les orifices de ventilation Ne doit pas être installé dans une zone d évacuation d arc du disjoncteur Ne convient pas aux méthodes de câblage de la classe 2 et n est pas destiné à être connecté à des équipements de la classe 2 Protéger le transformateur de courant et acheminer les conducteurs de manière à ce qu ils ne soient pas en contact direct avec des bornes sous tension ou avec le bus ...

Страница 33: ...imum load current Imax 25 A max 20 operation factor resp max 6 s on time Max peak current tpeak 10ms ITSM 500 A Leakage current in closed state at 120 V ID 12 mA at 240 V ID 11 mA at 415 V ID 13 mA Power limit load integral t 10ms I t 1250 A s Fusing The fuse must suffice for the electrical current limits defined above External solid state relay Solid state relay instantaneous switching Galvanic s...

Страница 34: ...is floating and protected against polarity mismatch Set value voltage Vset 0 10 VDC Depending on the set temp range corresponds to 0 200 C 0 300 C 0 400 C 0 500 C 0 nominal Max control voltage Vset val max 20 V Max input current Iinmax 20 µA Input resistance Rin 1 MΩ Supply SELV or PELV circuit Voltage measuring input Signal voltage 10 11 VR 1 80 V Max signal voltage VRmax 120 V Max input current ...

Страница 35: ... 144 x 72 x 169 mm Installation Minimum distance to adjacent devices and cabling on all sides at least 20 mm Weight 970 g Shock resistance 10 g Altitude max 2000 m Humidity Maximum relative humidity 80 at temperatures up to 31 C decreasing linearly up to 50 relative humidity at 40 C Operating temperature 5 50 C Storage temperature 10 70 C UL file E509199 8 2 Current transformer Type PIREG CT 50 Ma...

Страница 36: ...ument Resolution 0 1 C Display 1 line LCD Connection Miniature flat plug RS232 interface Format 9600 baud 1 start bit 8 data bits 1 stop bit no parity Connection Binder series 719 4 pole Supply voltage Battery 9V Block size 6F22 Lifetime approx 125 h Housing Plastic ABS Dimensions W x H x D 60 x 120 x 26 mm Weight 130 g Operating temperature 0 60 C Remark The thermometer TM6 is no longer available...

Страница 37: ...Terminal 12 15 Phoenix Contact PC 4 4 ST 7 62 1804920 Terminal 16 18 Phoenix Contact MVSTBW 2 5 3 ST BD 18 16 SO 1882010 Terminal 19 26 Phoenix Contact MVSTBW 2 5 8 ST BD2 26 19 SO 1942138 Terminal 27 29 Phoenix Contact MVSTBW 2 5 3 ST BD2 29 27 SO 1703746 Terminal 1 2 Phoenix Contact MVSTBW 2 5 2 ST 5 08 BD 1 2 1942138 1 2 3 4 7 6 5 19 20 21 22 24 23 25 8 9 10 11 Service USB 26 RS232 144 12 USB 2...

Страница 38: ...21 22 25 24 26 5V 28 29 27 16 17 18 5V 5V 2 PIREG D OK Rv1 1 2 5 3 4 7 6 8 9 ELR Start GND Ir ELR AGND Alarm output 1 Start contact Alarm output 2 11 10 12 13 14 Ur T1 T2 15 L1 L2 N Current transf Heating conductor transformer Welding T1 Solid state relay 4 I 2 L1 3 L2 N 1 L1 Mains connection F1 Preheat contact Message relay 1 Set value input 0 10V Act val output 0 10V Calibration start Control re...

Страница 39: ...h the WEEE Directive 2012 19 EU on waste electrical and electronic equipment FR Ne pas jeter l appareil dans les ordures ménagères Le PIREG D2 et ses composants doivent être éliminés conformément à la directive DEEE 2012 19 UE relative aux déchets d é quipements électriques et électroniques via les points de collecte locaux des déchets d équipe ments électroniques EN Incorrect disposal can pose a ...

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