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MAINTENANCE INSTRUCTIONS

98-01580-EN-R0_A4LT-E-ChemSaver-MaintenanceInstructions-TB.docx

TROUBLESHOOTING

This is a list with the most common e-ChemSaver’s failures.

NOZZLE LEAKING

After setting off the spray, some nozzles are still leaking.

Issue/Problem

Solution

Example

Plunger’s gasket damaged

Change the kit plunger-gasket

(Reference AB115880-2-KIT).

Solid particles present in the

gasket

Remove any solid particle present.

Clean smoothly with pressurized air.

Sand Dust Blocking the Closure

Metal Chip Inserted In The Gasket

Stuck plunger in the cylinder

due to solid/liquid particles

Clean with water.

Stucked Plunger

Free Plunger

Содержание DYNAJET IC7 140

Страница 1: ...DYNAJET IC7140 INSTALLATION SETUP USER MANUAL 98 05347 R1...

Страница 2: ...GS 17 Enter Unlock Codes 17 Machine Setup 17 With Rate Controller Communications 17 No Rate Controller Communications 18 Setup and Select Nozzle 18 NO 3 GET TO KNOW THE CONTROL MODES 19 NO 4 PREFORM S...

Страница 3: ...ode 41 BOOM APPLICATION ACTIVITY 42 CONTROL ERRORS ALERTS 43 Pop up Alert Screens 43 NON TOUCHSCREEN UT OPTIONS 43 TURN COMPENSATION 44 Good Practices Guide 44 CHAPTER 7 SYSTEM OVERVIEW 46 Accessing t...

Страница 4: ...rwise without prior written consent from TeeJet Technologies Trademarks Unless otherwise noted all other brand or product names are trademarks or registered trademarks of their respective companies or...

Страница 5: ...due to residual voltage It is not permissible to open the equipment neither to disconnect the system or any quick connection until 5 minutes after the power has been removed Only operate the system f...

Страница 6: ...st be readily available to the operator at all times Routinely check the system and components for wear and damage Replace or repair when necessary Only qualified authorised experts are allowed to rep...

Страница 7: ...ressure interface harness may not be included in all configurations When not in use use the provided cap to enclose this connector port 2 DynaJet IC7140 ECU Main Harness connector 3 Product and serial...

Страница 8: ...ECU is to be mounted orthogonally on the vehicle This means that the DynaJet IC7140 ECU is at a 90 angle or some multiple of 90 0 90 180 270 degrees at all three axes vertically horizontally and perpe...

Страница 9: ...887 3 1 m 45 05886 25 7 5 m Pressure Sensor Cable only required with 45 10207 DynaJet Hybrid ECU Harness 5 78 05137 Pressure Interface only required with 45 10207 DynaJet Hybrid ECU Harness 6 45 10195...

Страница 10: ...11 Power Adapter cable 45 05998 xx Drivers Modules and Terminators There will be one 12 DynaJet IC7140 Driver 78 05124 per eight 8 nozzles Mount each DynaJet IC7140 driver centered within the eight 8...

Страница 11: ...h a Pressure Interface 5 Pressure Interface 78 05137 connects to the 1 DynaJet IC7140 ECU Module 4 Pressure Sensor Cable 45 05887 or 45 05886 connects the 5 Pressure Interface 78 05137 to the 3 Pressu...

Страница 12: ...f the DynaJet IC7140 may not retain all programmed settings or configurations It is always recommended to notate the current configurations using the 98 01557 User Settings Log available at www teejet...

Страница 13: ...he update process The update will start automatically 6 Wait for the programming to complete a Shortly after the USB drive is inserted a Lost Communication Alert will be shown Do not be alarmed by thi...

Страница 14: ...he previous menu NOTE The softkey menus and touch screen structure on your display might vary from the one displayed in this user manual depending on the universal terminal being used Figure 2 1 Scree...

Страница 15: ...do not have associated functions How to Navigate Settings Options Settings are selected from either a list of options or by entering a numeric value Selecting from a List Highlight the option using th...

Страница 16: ...alue The range for a specific setting is displayed on the slide bar Slider Slide to the left to decrease or right to increase the numeric value Increase Arrow Increases the numeric value Decrease Arro...

Страница 17: ...terminal UT will give access to the controller options and operation The console needs to be cycled off and back on when changing or attaching other or additional electronic components to the system U...

Страница 18: ...and enter unlock codes as available 4 As instructed on the Unlock Code Instruction Bulletin restart the console Figure 3 2 Machine Setup Machine Setup With Rate Controller Communications Machine Setup...

Страница 19: ...sor label Figure 3 4 Machine Setup Setup and Select Nozzle Preset nozzle favourites allows saving of up to five 5 nozzles for quick recall Use this to quickly access the most frequently used spray noz...

Страница 20: ...oplet size range NOTE Droplet Mode may not be available with all system configurations Adjustable Droplet Mode Select the intended nozzle and the droplet size range with the option to adjust the targe...

Страница 21: ...responding E ChemSaver Solenoids Is Pulsing 1 Verify that the pressure on the mechanical gauge is close to the digital pressure display on the DynaJet IC7140 operation screen NOTE Due to mechanical lo...

Страница 22: ...e settings then something is wrong with the system that needs to be resolved before trying to calibrate the DynaJet IC7140 System Contact TeeJet Technologies Customer Support or an authorised TeeJet T...

Страница 23: ...o high as to introduce oscillation The lower the target droplet size the higher the Derivative Gain can be set therefore tuning needs to be done at highest pressure smallest droplet size that the mach...

Страница 24: ...to reach the green target diamond Select Gain Preset Gain Preset Setup establishes up to five 5 presets of proportional derivative gain combinations Different combinations may be needed for different...

Страница 25: ...o make a second adjustment to the flow A Control Hold Delay set numerically too low will react too quickly to dynamic changes on the machine and may start the pressure adjustment in the wrong directio...

Страница 26: ...is in focus NOTE Icons vary depending on systems available components DynaJet IC7140 ECU Press to access the DynaJet IC7140 system A progress bar may be shown on the icon during start up while the sy...

Страница 27: ...isplayed in the quick overview will vary depending on rate controller communication availability Use the SYSTEM OVERVIEW KEY to get more details on the system components See the SYSTEM OVERVIEW chapte...

Страница 28: ...cted Figure 4 7 Quick Overview Error Example Use the SYSTEM OVERVIEW KEY to get more details on the offending system component which is displayed in red with an error icon Figure 4 8 System Overview E...

Страница 29: ...The Main Setup Screen can be accessed from the Home screen 1 From the Home Screen press the MAIN SETUP SCREEN KEY Figure 5 2 Main Setup Screen from Home Screen Nozzle Favourites Screen The Nozzle Fav...

Страница 30: ...related to the fitted OEM equipment Help allows the operator to view system information About provides information on the console and modules System Overview used to display an overview of select sys...

Страница 31: ...acing multiplied by the number of nozzles must match the section width Pressure Sensor Maximum Sets and verifies the Pressure Sensor Maximum value by looking at the maximum pressure printed on the pre...

Страница 32: ...tus will still be shown as on blue or off grey Figure 5 10 Visual Under Maximum Individual Nozzles Figure 5 11 Visual Over Maximum Individual Nozzles Gain Preset Setup Gain Preset Setup establishes up...

Страница 33: ...Red diamond illustrates stability or noise trying to reach the green target diamond Derivative Gain Used to settle larger errors by getting to the approximate target droplet size more quickly For exa...

Страница 34: ...nd used with a compatible rate controller makes advanced turn compensation available on the Operation screen Advanced Turn Compensation allows for turn compensated application on this console when use...

Страница 35: ...controller settings The OEM Settings menu is password protected and the settings in this menu are directly related to the fitted OEM equipment Contact customer service or a local dealer for questions...

Страница 36: ...nformation regarding the gyroscope Figure 5 19 Help About The About screen displays version or serial number data for all modules found on the DynaJet IC7140 system DynaJet IC7140 Software Version ECU...

Страница 37: ...formation from the controller on the next power cycle Gyroscope Diagnostics Provides information regarding the gyroscope Orientation Horizontal Label Up Horizontal Label Down Vertical Connectors Up Ve...

Страница 38: ...L START UP CALIBRATIONS chapter must be completed before attempted operation These configurations may affect Gain settings Failure to properly configure and calibrate the system will result in sub sta...

Страница 39: ...llow green 03 Gentian blue 20 Graphite black 035 Purple red 30 Beige 04 Flame red Current Nozzle Selection The active nozzle for determining current droplet size information is the selected button Noz...

Страница 40: ...with turn compensation graph when turn compensation is active Current Nozzle Selection Displays the active nozzle for determining current droplet size information and can be used to go to the Nozzle F...

Страница 41: ...ES There are three types of Operation Modes Manual Mode Select the intended nozzle and the target PWM Duty Cycle Percentage Droplet Mode Select the intended nozzle and the target droplet size range NO...

Страница 42: ...sizes will be crossed out on the pressure gauge Figure 6 6 Pressure Gauge Droplet Size Disabled Adjustable Droplet Mode Select the intended nozzle and the droplet size range with the option to adjust...

Страница 43: ...APPLICATION ACTIVITY Boom application activity is indicated below the static boom graphic Nozzle Status On Blue Nozzle Status Off Gray Figure 6 10 Boom Application Activity Less than 43 Nozzles More t...

Страница 44: ...ng maintained by the system Current Boom Pressure System pressure is above the high pressure alarm value Figure 6 13 Control Error Example Pop up Alert Screens If there is an active error an alert scr...

Страница 45: ...e or deactivate turn compensation Turn Compensation On Press to toggle turn compensation on Turn Compensation Off Press to toggle turn compensation off Turn Compensation Error Shown when turn compensa...

Страница 46: ...mum PWM Solution If conditions allow increase speed or disable a smaller droplet size to force a higher PWM Figure 6 21 Minimum PWM Solution Maximum PWM As maximum PWM is attained it is represented wi...

Страница 47: ...creen or Home screen Previous Next Driver Press to access the driver information on the previous or next screen Reset Error Log Press to clear all error log counts to zero including ignored errors the...

Страница 48: ...FORMATION Specific information about each driver and its associated solenoids can be accessed using the Previous Driver Next Driver and Next Solenoid softkeys Drivers and solenoids are numbered from l...

Страница 49: ...hapter for details Pop up Alert Screens If there is an active error an alert screen will appear providing specific information associated error code and a softkey to go directly to the System Overview...

Страница 50: ...s Refresh Error Log Press to clear the error log counts to zero including ignored errors then checks for new errors Next Error Press to view the next error when multiple errors occur Next Error Greyed...

Страница 51: ...speeds In other words choose nozzle capacity and desired pressure droplet size closer to the high end of the speed or rate range than to the lower end This will provide plenty of adjustment range for...

Страница 52: ...TJ60 TTI60 5 GPA 7 5 GPA 10 GPA 12 GPA 20 GPA 17 5 GPA 30 Minimum Duty Cycle Tip Size Tip Pressure PSI 11001 25 GPA Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max 1 5 1 3 M VC...

Страница 53: ...4 2 14 2 3 6 12 1 3 2 10 6 2 5 8 5 2 1 7 1 1 5 1 4 M VC VC XC UC UC 7 8 26 5 2 17 3 3 9 13 0 3 1 10 4 2 6 8 6 2 2 7 4 1 9 6 5 1 6 5 2 1 3 4 3 2 1 9 M C C XC UC UC 9 0 30 6 0 20 4 5 15 0 3 6 12 0 3 0 1...

Страница 54: ...5 8 1 5 5 0 1 2 4 0 1 0 3 4 40 37 F M C C VC XC UC 6 9 23 4 6 15 4 3 5 11 6 2 9 9 7 2 3 7 7 2 0 6 6 1 7 5 8 1 4 4 6 1 2 3 9 50 47 F F M M VC XC XC 7 8 26 5 2 17 4 3 9 13 1 3 3 10 9 2 6 8 7 2 2 7 5 2...

Страница 55: ...XC UC 1 6 5 3 0 8 2 7 0 5 1 8 0 4 1 3 0 3 1 1 0 3 0 9 0 2 0 8 0 2 0 7 0 2 0 5 50 47 F F M M VC XC XC 1 8 6 0 0 9 3 0 0 6 2 0 0 4 1 5 0 4 1 2 0 3 1 0 0 3 0 9 0 2 0 7 0 2 0 6 60 56 F F M M VC XC XC 2 0...

Страница 56: ...F M C C VC XC UC 3 2 10 6 1 6 5 3 1 1 3 5 0 8 2 7 0 6 2 1 0 5 1 8 0 5 1 5 0 4 1 3 0 3 1 1 50 47 F F M M VC XC XC 3 6 12 0 1 8 6 0 1 2 4 0 0 9 3 0 0 7 2 4 0 6 2 0 0 5 1 7 0 4 1 5 0 4 1 2 60 56 F F M M...

Страница 57: ...Solenoids Closed 3033 Missing Rate Controller All Solenoids Open 3034 Missing Rate Controller All Solenoids Closed For details on each of these alerts see the Alert Overview section of this chapter Fi...

Страница 58: ...ert Due to size conformities softkeys will use basic graphics Press the Accept key 1004 End User Licence Agreement ALWAYS READ AND FOLLOW THE CHEMICAL LABEL S DIRECITONS Droplet size classification is...

Страница 59: ...e alarm value The duty cycle has reached the maximum and pressure is still too high 3018 Outside Droplet Size Droplet size is not being maintained by the system 3019 Above High Pressure System pressur...

Страница 60: ...h the Rate Controller has been lost To avoid additional issues all Solenoids have been closed Verify Rate Controller is available then restart the system 3100 Standard Turn Compensation Unlock Success...

Страница 61: ...ing the 3028 Initialisation error due to the 3022 Boom Setup Error This happens when using an 8 output driver and the solenoid in error happens to be sitting in the 8th position This is part of intend...

Страница 62: ...y using anti corrosion products or small form of silicone at each connection especially the solenoid connections Strainers Remove and clean all the product strainers Replace the strainers after they a...

Страница 63: ...ChemSaver is required for optimal functionality and proper operation under any circumstances External Inspection The following parts should be visually inspected before each use Inspection Area Proce...

Страница 64: ...rnal body was present in the stainless steel tube clean using dry forced air Clean and Proper Dirty O Ring 9 Observe that the O ring is well well maintained In case of degradation replace it Proper O...

Страница 65: ...the Tube Sub Assembly 4 Replace the tube assembly if the rubber seal is worn or damaged Before After Brown O Ring 6 Observe that the O ring is well well maintained In case of degradation replace it P...

Страница 66: ...ench and pliers Optional Apply 1 drop of Loctite Blue 243 to the threads of the Interface Cap 7 and Tube Sub Assembly 3 Torque Specifications Tighten Interface Cap 7 and Tube Sub Assembly 3 to 1 36 N...

Страница 67: ...ozzles are still leaking Issue Problem Solution Example Plunger s gasket damaged Change the kit plunger gasket Reference AB115880 2 KIT Solid particles present in the gasket Remove any solid particle...

Страница 68: ...Example Blocked dirty or stuck nozzle Clean the nozzle with water Damaged electrical connector Change the coil Reference CP115881 12 Broken or defective coil pulse is not heard or detected Change the...

Страница 69: ...m persists taking account a 5 cv the e ChemSaver can cause the problem by itself The cylinder holes are blocked Proceed as explained previously The plunger s gasket is broken or damaged Replace the ki...

Страница 70: ...nds Gain Preset Preset 1 Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Number of Sections with one 1 BIM 0 1 15 with two 2 BIMs 0 1 30 with Individual Nozzle Shutoff Unlocked 0 1 240 Nozzles per Sectio...

Страница 71: ...ptions Suggested Setting Use Default Use Preferred UT Off Off On Boom Section Beep Off Off On Turn Compensation Visual On Off On Unlock Options Description Unlock Code Standard Turn Compensation Advan...

Страница 72: ...0 PWM Off Time 20 0 100 Low Voltage Limit 11 0V 0 0 20 0V High Voltage Limit 15 0V 0 0 20 0V Low Amps Limit 0 4A 0 0 20 0A High Amps Limit 1 2A 0 0 20 0A High Pressure Alarm 6 0 bar 87 psi 4 0 25 0 ba...

Страница 73: ......

Страница 74: ...higher productivity Adjust droplet size on the go Flow rate litre minute or gallon minute determined by Duty Cycle o For example 50 50 On Off turns a 05 nozzle to a 025 90 drift reduction with AIC1100...

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