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PERFECT BINDER 420 HM
Professional binding machine
Automatic model

User’s manual

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Содержание PERFECT BINDER 420 HM

Страница 1: ...PERFECT BINDER 420 HM Professional binding machine Automatic model User s manual...

Страница 2: ...11 2 3 4 Milling Unit 12 2 3 5 Vacuuming Unit 12 2 3 6 Binding Unit 13 2 3 7 Compressed Air system 13 2 3 8 Electrical Cabinet 13 2 3 9 Light Curtain 13 2 3 10 Frint Door Safety Switch 14 2 4 Maintena...

Страница 3: ...successfully for a long period of time The Perfect Binder 420 is hot melt bookbinder machine which is suitable for binding books sized maximum 420x420x50 mm During development of our bookbinder machi...

Страница 4: ...4...

Страница 5: ...CTIVE 2006 95 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits LVD Har...

Страница 6: ...tte informieren Sie sich bei Ihren rtlichen Beh rden oder bei Ihrem H ndler hinsichtlich einer Empfehlung f r die Entsorgung und f hren Sie die betreffenden Teile dort wo solche Einrichtungen vorhande...

Страница 7: ...of serious injury or even death Ignoring this mark could result in the possibility of injury or physical damage Pay Attention hot surface Warning for the danger of electric shock Danger Rotary part m...

Страница 8: ...the unit is not exposed to water Do not install this unit in a location where there is excessive humidity or where contact with water is possible 2 1 2 Fire Explosion Hazard Do not use flammable spray...

Страница 9: ...hase C 25 circuit contact breaker Carefully check the rotation of the motors At an occurred failure of the fuses change them just to the specified value the bridging of them or causing their short cir...

Страница 10: ...al to make it a reasonable way to their intended purpose and use of the employer s instructions perform maintenance duties as assigned b personal protective equipment in accordance with its intended u...

Страница 11: ...cuuming system must be connected only into the indicated socket Do not put hands legs head etc during binding process Do not protrude after the product In case of production disruption always uses the...

Страница 12: ...tting injury from sharp edges wear gloves especially protective against cutting To mill again the glued spine of the book is forbidden this lead to the immediate failure of the milling unit 2 3 5 Vacu...

Страница 13: ...ve the cover The occurred electric reparation can be made just by a specialist Always grip the plug when disconnecting the power plug from the power outlet In case of any electric and mechanical repai...

Страница 14: ...sible to protect the operator during operation it is not responsible for stopping the machine in case of Emergency Do not stop the operation process by activating the door safety switch NEVER de activ...

Страница 15: ...he unit off at the power switch and disconnect the power plug from the power outlet Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend A...

Страница 16: ...he plug If the machine is turned off in any case it can be restarted after minimum 2 minutes Pay attention to the quality of supplied compressed air to the machine because the machine needs to have co...

Страница 17: ...Binding unit Pneumatic binding unit bar 6 bar The position of the spine of the document adjustable in proportion to the binding plate mm inch 0 5 0 2 Milling unit Working of the milling unit milling...

Страница 18: ...perator 4 Units and operation points of the machine 1 Close forward button 2 Open back button 3 Main switch 4 Start button 5 Emergency stop button 6 Stop button 7 Stacker unit 8 Cover positioning butt...

Страница 19: ...g can happen at 0 1 mm height milling and slitting take place at 1 3 mm height as well We can reach this function in the SETUP menu You can find the description of the adjustment in the 8 4 SETUP scre...

Страница 20: ...re that nothing blocks the moving of the carriage clamp before starting the binding The machine must always be stopped with the emergency stop button 5 4 Milling unit This unit is responsible for the...

Страница 21: ...e suction pipe when you empty the dust sack Danger of pluggage exists in that case if vacuuming power reduces during operation It must be checked because an occurent pluggage leads to the failure of t...

Страница 22: ...of The working and actuation of the machine in the chapter 8 5 Measuring of the thicknes of the book The manual adjustment can be done in the SETUP menu as well We can use this for correction if the s...

Страница 23: ...damaged or jam can be caused if the glue is in pellet form When the glue is melted totally then the green Start button can be pushed or the emergency Stop button can be pulled out to start the glue r...

Страница 24: ...or the quality of the paper Because of the safety locker the turning roller has to pull down and by turning itt he pressure can be regulated 5 8 Cover page feeder This unit delivers the coverpage fro...

Страница 25: ...has to be turned counterclockwise The vacuum decreases if the regulator is turned clockwise 5 9 Cover page table The feeding of the coverpage into the machine happens here It is also automatic unit t...

Страница 26: ...turning of the carriage and manual as well When the cover feeder runs out of cover the same happens as it is written in the point A i e the cover holder table without cover goes down automatically The...

Страница 27: ...e position 5 12 Electric and electronic unit This is the brain of the machine The operator of the machine is using it via the program operated with the touch screen The other parts of the unit and als...

Страница 28: ...nts During storage of the Perfect Binder 420 the primary point is the dry dustless covered environment Storage of the machine in the open air is forbidden In case of long term braking the machine must...

Страница 29: ...has to be dry and well aerated Do not use the machine within steamy wet dusty or explosive surroundings Place the machine to be around minimum 1 meter free space Connect the vacuuming system the stac...

Страница 30: ...ears Unlock the emergency stop button by pulling it out If the machine does not start after turning it on check the air supply of the machine Now you can start to use the machine 7 The working and act...

Страница 31: ...31 Tel 45 36173363 e mail info rich ebbesen dk Everytime before starting the work integrity of the cover and the locking accuracy of the closing items has to be checked by watching them...

Страница 32: ...on to the emergency stop button which has to be pulled off At this time the machine starts the startup process the PLC and other electronic control system has to start It takes approximately 1 minute...

Страница 33: ...after few seconds the main menu appears Three screens can be accessed a START screen This is the screen to enter when you binds books with the machine See section The working and actuation of the mac...

Страница 34: ...annot be started until the temperature of the glue reaches the proper temperature level The glue rollers in the glue tank have to start 5 degrees before the setted value to mix the glue to homogenize...

Страница 35: ...6 Cover sheet feeder ON OFF 7 Display of temperature of the glue for the spine 8 Display of setted temperature for the spine 9 Display of temperature of the sideglue tank 10 Display of setted tempera...

Страница 36: ...ress OK Here is the explanation of the icons of the screen and the possible values 1 Value of the length on the spine to NOT glue Here can be adjusted the length of the two end of the spine which will...

Страница 37: ...into the carriage clamp It is important when different thick books are to be bound It is possible to switch off the measuring if large quantity of book has to be bound with the same thickness selectin...

Страница 38: ...ched in the START menu Automatic carriage starting means that after inserting the book block into the carriage when the operator removes his hands from forefront of the carriage the clamp starts autom...

Страница 39: ...no milling operation will be performed 0 10 0 to 1 mm Only slitting operation will be performed The depth of the slitting is depending on the value 10 40 1 4 mm Slitting and milling operation will be...

Страница 40: ...hoosed with the mentioned icon 21 Standby mode In case the working process has to be paused the machine can be switched into standby mode by pressing the Standby icon By activating this function the m...

Страница 41: ...does not start Obstacle in In this case it is possible to open the carriage with open back button if any problem would occur After removing the hand and the cycle is allowed the side gluing wheels and...

Страница 42: ...iage clamp goes up the steel plate of the binding unit opens and the carriage clamp releases the book which falls down across the chute on the stacker unit the carriage clamp returns to the left end p...

Страница 43: ...t be pushed to send the file to the PLC in the SETUP menu the same values appear Except special customer requirements or agreement between the parties Attention During binding cycle if there is any ob...

Страница 44: ...of the machine 7 7 Service process The service process can be done by only properly trained technician which serves the assistance of the technician in case of periodic and ad hoc reparation The serv...

Страница 45: ...g on off of the jogger 8 Switching on off of the milling motor 9 Moving of the side gluing unit 10 Actuation of one plate of the binding unit 11 Close of the service menu 12 Sensor positon adjustment...

Страница 46: ...nical maintenance Lubrication points points marked with 1 have to be oiled monthly points marked with 2 have to be oiled every third month 6 3 Carriage clamp vice 6 2 Starting steel plate unit 6 7 Bin...

Страница 47: ...rted paper grains the shaft of the microswitch down it folds back or it switches at inconvenient place If functional problem occurs for instance in spite of closed cover the machine is not willing to...

Страница 48: ...iance which can not scathe it So the operating surface is formed that its every functions can be operated with finger If the touch screen dirties due to any case it can be kept in proper condition onl...

Страница 49: ...getting into the machine different metal and paper and other natured chips PLC The electronic control of the machine comes with PLC you have to provide for appropriate stoppage of the machine If you r...

Страница 50: ...The quality of the air supply is very important The air must be clean and dry The humidity and chips soil the valve system which leads to the problems of the machine performance and maintenance NOTIC...

Страница 51: ...l check Check the PLC temperature module connection with the PLC Check the cable connection of the heating sensors to the temperature module Mechanical check Look for any mechanical damage 9 4 Book th...

Страница 52: ...is on Inspect the fuse of the DC motor and it s connection points Check the end micro switch cable connection points The input signal on the PLC is at X1 1 in normal function a red LED light is on Me...

Страница 53: ...al check Look for any mechanical tightness Look for any mechanical looseness 9 13 Stop button pushed Electrical check Check that all the doors on the machine are completely closed Check the EMERGENCY...

Страница 54: ...Look for any mechanical tightness Look for any mechanical looseness 9 18 Overheating error Electrical check Check the relays functionality of the hating Check the heating sensors Check the PLC temper...

Страница 55: ...points Mechanical check Check if the door is closed properly Check the safety switch proper mounting Look for any mechanical tightness Look for any mechanical looseness 9 24 Cover holder empty Electr...

Страница 56: ...56 10 The data tables of the Perfect Binder 420...

Страница 57: ...sheets grain direction is not correct than the sheets will not fold bend easily and it might cause spine brake When the spine brakes the paper will fall out Moreover due to the wrong grain direction t...

Страница 58: ...a30 page book with a 350gsm cover Our indicative suggestions as follows Below 100 pages use covers under 150 gsm From 100 200 pages use cover from 150 250 gsm From 200 400 pages use covers from 200 3...

Страница 59: ...59 Tel 45 36173363 e mail info rich ebbesen dk MEMO...

Страница 60: ...60 Officially Blank...

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