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EM-1010 computerized Embroidery Machine Operation Manual V2.0

II

CONTENTS

PART 1 CONTROL SYSTEM INTRODUCTION ......................................... 1

......................................................................................................... 1

.................................................................................................................. 1

............................................................................................... 2

........................................................................ 2

NTRODUCTION

.............................................. 3

Key Function Introduction ..................................................................................................... 3

1.5-2 Icons Description of Touch Keys ................................................................................................ 3

1.5-3 Function Introduction ................................................................................................................. 4

PART 2 EMBROIDERY CARD INPUT OPERATION ................................ 6

........................................................... 6

.............................................................................. 7

PART 3 EMBROIDERY CARD MANAGEMENT ........................................ 8

MBROIDERING

........................................................ 8

............................................................................. 8

........................................................................ 9

PART 4 EMBROIDERY CARD ..................................................................... 10

................................................................................ 10

.................................................................................................... 11

4.2-1 Set Embroidery Card Parameters ........................................................................................... 11

4.2-2 Switch Tabouret ......................................................................................................................... 12

.......................................................................................................... 13

4.3-1 Embroidery Card Origin (Starting Point) Setting.................................................................. 13

4.3-2 Offset Point (Highest Point of Tabouret Center) Setting ....................................................... 13

4.3-3 Return to Origin (Starting Point) ............................................................................................. 14

4.3-4 In and Out Tabouret Operation ............................................................................................... 14

4.3-5 Return to Stop Point .................................................................................................................. 14

4.3-6 Set Color Changing ................................................................................................................... 14

4.3-6-1 Set Color Changing Sequences ............................................................................................. 15

4.3-6-2 Applique Offset, Low Speed Embroidering and Needle Bar Replacement....................... 16

4.3-6-3 Multi-tinsel Design ................................................................................................................. 16

4.3-7 Change Working Mode ............................................................................................................. 17

4.3-8 Embroidering Mode Switching ................................................................................................ 17

4.3-9 Embroidery Card Contour Operation .................................................................................... 19

4.3-10 Operation of Returning to Embroidering Point in Power Failure ...................................... 19

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Содержание EM-1010

Страница 1: ...EM 1010 computerized Embroidery Machine Operation Manual V2 0 I...

Страница 2: ...CARD 8 3 2 OUTPUT EMBROIDERY CARD TO U DISK 9 PART 4 EMBROIDERY CARD 10 4 1 EMBROIDERY STATUS SWITCHING 10 4 2 PREPARATION STATUS 11 4 2 1 Set Embroidery Card Parameters 11 4 2 2 Switch Tabouret 12 4...

Страница 3: ...CHANGING 25 PART 8 MANUAL TRIMMING 26 PART 9 TABOURET ORIGIN OPERATION 27 9 1 MANUAL TABOURET ORIGIN SETTING 27 9 2 AUTOMATIC SEARCHING FOR ABSOLUTE ORIGIN OF TABOURET 27 9 3 SET SOFTWARE LIMITS 28 PA...

Страница 4: ...INDLE TEST 38 18 4 MACHINE HEAD TEST 38 PART 19 SYSTEM INFORMATION 39 19 1 SYSTEM NUMBER AND VERSION INFORMATION CHECKING 39 18 2 SYSTEM UPDATE 39 PART 20 IP SETTING 40 PART 21 SYSTEM INITIALIZATION 4...

Страница 5: ...life Before using the machine please read the operation manual carefully to ensure correct using of the system Please keep the operation manual properly for easy reference As configuration varies som...

Страница 6: ...ng any moving part or opening control equipment Otherwise it may cause personnel injury or cause abnormal operation of machine It is prohibit operating electrical equipments in working environment wit...

Страница 7: ...key and job the spindle to 100 degree 1 5 2 Icons Description of Touch Keys Selection key Used to select frameshift and lifting spindle speed Up down left and right keys Move tabouret in embroidery ca...

Страница 8: ...dery preparation status Comprehensive Setting Embroidery Parameters Setting Connected network Discnnected network AX AY Display relative origin coordinates of embroidery card PX PY Display absolute or...

Страница 9: ...ement of embroidery card to be free from complex re alignment operation Equipment self test function can take detection for the state of electrical equipment and parameters for convenient adjustment a...

Страница 10: ...mory it will enter into the interface when the system is started The system supports reading Tajima DST and Behringer DSB formats of embroidery card files Before reading the embroider card insert the...

Страница 11: ...Input speed is popped up automatically to display memory number and input speed After input is completed it returns to U disk operation interface automatically and it can continue taking input operati...

Страница 12: ...d for Embroidering Click embroidery card for embroidery Currently selected stitch number color size and other related information and thumbnail are displayed on the right side Press key to skip to emb...

Страница 13: ...oidery card management interface select embroidery card to input Click key to input into U disk Upper value in means current page and lower value measn max pages of current embroidery card number Left...

Страница 14: ...n status working status and running status It can take status switching via keys on interface It enters into running status after drawing the rod to start embroidering as in the following Fig Preparat...

Страница 15: ...selection and other operation 4 2 1 Set Embroidery Card Parameters In preparation status press key and take embroidery card parameter setting operation as in the following Fig Modify values according...

Страница 16: ...hen hat frame and A G taboures are selected the taboure will search absolute origin automatically and stop at center of selected taboure Please pay attention to the taboure movement See Taboure Settin...

Страница 17: ...on is insufficient it modifies the origin starting point automatically After being modified it prompts error if the position is still insufficient After the origin starting point is positioned AX AY c...

Страница 18: ...and the taboure is moved to the offset point and stop Press the key gain the taboure is moved to stop point and stop and it can continue embroidering 4 3 5 Return to Stop Point In the embroidering pr...

Страница 19: ...f current color changing sequence The cursor is moved to next color changing sequences automatically In the setting process if current needle bar number has error click the selected number to reset th...

Страница 20: ...press once again If all color changing sequences of a certain set needle bar shall be replaced by another needle bar for embroidering after pressing key click the needle bar for replacement all ident...

Страница 21: ...automatic lifting mode automatic color changing and manual lifting mode and manual color changing and manual lifting mode successively In manual color changing and manual lifting mode set color chang...

Страница 22: ...stop key again and the taboure is moved to stitch forwarding position directly In stop status press stop key high speed empty backing once and the spindle and the taboure are not moved Embroidering st...

Страница 23: ...ling from start point along the contour precise range After idling is finished it returns to start point automatically Embroidering embroidery card contour After setting start point and searching embr...

Страница 24: ...once to stop back stitching In embroidery card running status Press start key for more than 3s the spindle takes embroidering in min speed Press stop key once and it stops embroidering 4 6 Switch Cont...

Страница 25: ...idery The landing chassis is on upper position and waiting for automatic control When it enters into tinsel embroider the landing chassis is landed automatically and the lower indicator is in green Th...

Страница 26: ...stitch trace embroider in stitch trace method default using embroider in slipping stich method Selected method key is invert display Press key to move tabouret to next position Press key During operat...

Страница 27: ...in the following Fig Press key to select required letters or other signs Press key to switchupper case and lower case letters Press key to clear letter After entering is completed press key to skip t...

Страница 28: ...Embroidery Machine Operation Manual V2 0 24 required letter type 5 types Press key to generate letter pattern On the left upper corner it can see the generated enbroidery card Press key to save embro...

Страница 29: ...rt V7 Manual Operation for Color Changing In working or preparation interface press key to take manual color changing operation The interface will pop up the figure leeboard Press corresponding figure...

Страница 30: ...ed Embroidery Machine Operation Manual V2 0 26 Part 8 Manual Trimming Either in embroidery preparation or working status it can take trimming operation Press key on panel to take bottom facial suture...

Страница 31: ...tion The interface will pop up a dialogue Set the current point as tabouret origin or not Press key to complete setting PX PY coordinates are changed into0 0 9 2 Automatic Searching for Absolute Origi...

Страница 32: ...er power failure 9 3 Set Software Limits The function is only valid when tabouret setting is Other In tabouret origin interface press key to select operation The interface pops up a dialogue Move tabo...

Страница 33: ...nd dimension from absolute origin of tabouret to tabouret center In embroidery parameter interface press tabouret setting key as in the following Fig Set tabouret related parameters according to the r...

Страница 34: ...unction is only used to statistics generation and statistics clearing operation Check the processing information on main interface The front is production quantity of current embroidery card and the l...

Страница 35: ...anual V2 0 31 Part 12 Spindle Jogging Operation The function is only used for spindle positioning and stop It can be operated on interfaces with leys Take jogging operation according to requirements P...

Страница 36: ...ry Machine Operation Manual V2 0 32 Part 13 Language Switching In main menu interface press key to take language switching operation Click and select required language The system is switched to the se...

Страница 37: ...y used parameters to meet the operation requirements In the main menu interface press key to enter into embroidery parameter interface Click parameter content to be modified and press or key to take m...

Страница 38: ...on Manual V2 0 34 Part 15 Machine Parameters Setting The parameter is only used for professional technician of assembly plant Don t make modification without permission by other persons to avoid causi...

Страница 39: ...oidery Machine Operation Manual V2 0 35 Part 16 User Management The parameter is only used for professional technician Don t make modification without permission by other persons to avoid causing abno...

Страница 40: ...automatically and prompts to release restriction by inputting passwords as in the following Fig Click releasing passwords box and a figure keyboard is popped up Press the keys and input passwords 8 di...

Страница 41: ...t test Press key corresponding to every test item check whether the output is valid If corresponding equipment output has no action the current output may have fault Please check and make maintenance...

Страница 42: ...ys to modify the spindle speed and check whether the current rotation speed is consistent with actual rotation speed within 5 rev difference for 1000 rev QEP test press key to test spindle coder line...

Страница 43: ...ocess Update is completed for about 3 minutes and the system is skipped to working interface automatically Update may clear current embroidery file Please complete current embroidery before update Sho...

Страница 44: ...Setting In the main menu interface press key to enter into IP setting interface The IP set for the machine must be in the same number segment with LAN IP otherwise it cannot be linked i e the first 3...

Страница 45: ...GO for 5s press key for 3 times then the system After the system initialization is completed the buzzer sounds tick tick tick three times continuously the system will enter into embroidery preparation...

Страница 46: ...y after trimming 1 1 3 L S Number after Trim Lock several stitches after trimming to prevent off line 1 1 3 Moving Frame After Trim Move tabouret or not after trimming No Yes No Hook Motor Speed Croch...

Страница 47: ...ters 3 Main Axis Max Speed Max rotation speed setting of spindle limited by mechanical parameters 750 550 1200 Main Axis Start Speed Spindle rotation speed at starting 100 60 200 Long Sti EMB Mode Lar...

Страница 48: ...Repay Times Positive compensation for thin material using It take appropriate adjustment according to actual embroidery effect 0 5 0 5 10 Low speed embroidery rotation speed Low embroidering speed lim...

Страница 49: ...drawing bar stop or not when beyond the tabouret Yes Yes No Return offset automatically Deliver to highest position of tabouret automatically or not after embroidery is completed No Yes No sn Embroide...

Страница 50: ...h sensing wheel position 2 Replace detection board XY motor driver error 1 Over voltage or over current protection of driver 2 Drive damage 1 Check driver input power and re powering on 2 Replace driv...

Страница 51: ...EM 1010 computerized Embroidery Machine Operation Manual V2 0 47...

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