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CORRECTIVE MAINTENANCE

UNIT

Most malfunctions are simple and easy to correct. Select the "Symptom" which best describes the malfunction
and follow the steps given in the "Solution" column.

Symptom

Probable Cause

Solution

No power to system.

Blown Fuse (F1).

Replace Fuse F1 located on the power
source rear panel.

Line cord unplugged.

Plug line cord into AC outlet.

Heater Assembly does not
heat. No malfunction indicated
on Digital Readout. Green GFI
light is on.

Open Heater.

Contact PACE Service department for
assistance.

Little or no air flow, heater
heats and blower is running.

Kinked air hose.

Change routing of air hose to remove
kinks.

Display on Digital Readout
indicates a malfunction.

Refer to Digital Readout Message
Codes, Table I.

Vacuum Cup will not hold
component.

Worn or broken vacuum cup. Replace vacuum cup.

Vacuum Pickup Rod binding.

Vacuum Pickup rod is bent.

Contact PACE Service Department fo
assistance.

For further assistance, contact the PACE Service Department at

Tel. (301) 490-9860 or FAX (301) 483-7030.

Table 2. Unit Corrective Maintenance

Содержание PROGRAMMABLE THERMOFLO

Страница 1: ...OPERATION MAINTENANCE MANUAL PROGRAMMABLE THERMOFLO PRC 1500 PRC 1500E Systems TF 500 TF 500E Systems TF 200 TF 200E Units...

Страница 2: ...i MANUAL NO 5050 0420 REV A...

Страница 3: ...hermoFlo Cubby Kit 12 Hose Retention Kit 12 QuickFit Nozzle Adapter 14 Optional Accessories 14 Power Up 15 Quick Start 16 Introduction 16 Manual Mode Of Operation 16 Timed Mode Of Operation 18 Program...

Страница 4: ...ode 72 Introduction 72 Entering Set Up Mode 72 Locks 72 Profile Deletion 76 Calibration 77 Corrective Maintenance 78 Digital Readout Message Codes 78 Unit 79 Replacement Parts 80 ThermoFlo Unit 80 Par...

Страница 5: ...ST StripTweez SwaPlater ThermoBand Thermo Drive ThermoJet ThermoPart ThermoPik ThermoTweez Tip Evac VisiFilter The following are trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S...

Страница 6: ...ed PACE dealer or contact PACE Customer Support directly at Tel 301 490 9860 or FAX 301 604 8782 THERMOFLO QUICK START TheThermoFlo Unit is easy to operate and can be quickly set up for use in Manual...

Страница 7: ...ut prevents unauthorized changes an audible countdown timer indicates end of cycle and a built in PC expansion interface RS 232 provides memory capabilities and process control beyond the Program Mode...

Страница 8: ...System Utilizes PPS 95 Power Source 115VAC MBT 250A system tools and accessories PRC 1500E System Utilizes PPS 95E Power Source 230VAC MBT 250AE system tools and accessories Power Requirements PPS 95...

Страница 9: ...er initiating the reflow cycle in Manual and Timed Modes and deactivates the air flow when pushed during a reflow cycle Also initiates selected rework Profile when in Program Mode 8 TEMPERATURE SCROLL...

Страница 10: ...s the user to step through all stored profiles g BACK Key Backs the user up to the previous step in the programming sequence Also allows the user to step back through profiles stored in memory h ENTER...

Страница 11: ...rom the workpiece or work surface as part of a static control program 21 GFI LIGHT Illuminates Green in color when unit is powered on Light goes off when a handpiece ground fault heater fault or blowe...

Страница 12: ...ICK ASSEMBLY Provides a means to lift or place components 29 HEAT SHIELD Protects the operator from unintentional contact with the heater 30 VACUUM CUP Provides positive holding of components for posi...

Страница 13: ...XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX NOTE Used to indicate a statement of company recommendation or policy The message may relate directly or indirectly to the safety of personnel or protection of p...

Страница 14: ...th the heater 3 Utilize all standard electrical safety precautions when using this or any other electrical equipment 4 Always use this system in a well ventilated area A fume extraction system such as...

Страница 15: ...e ThermoFlo from its shipping container s Store the shipping container s in a convenient location Reuse of these containers will prevent damage if you ship or store the system 2 Set the ThermoFlo unit...

Страница 16: ...f the power source 3 Position Angle Bracket to the front of the power source and just behind the two 2 rubber feet on the power source case 4 Slide the 2 mounting slots in the Angle Bracket beneath th...

Страница 17: ...e power source 3 Place the Cubby onto the side of the power source inserting the two 2 Mounting Screws through any two 2 opposing Mounting Holes in the Cubby Bracket The multiple mounting holes allow...

Страница 18: ...Position Locking Collar over end of Slide Tube with beveled end of collar facing up and with Collar Access Hole in line with Tube Access Hole 7 Insert end of Slide Rod through top of Locking Collar an...

Страница 19: ...of the handpiece heater as shown 2 Position the QuickFit Adapter so the Line on the heater is aligned with one of the 3 lines 1 long 2 short lines on the Locking Collar Tighten Collar Locking Screw t...

Страница 20: ...AUTION To insure operator safety the AC supply receptacle must be checked for proper grounding before initial system operation 2 Plug the power cord into the AC supply receptacle 3 Turn the Power Swit...

Страница 21: ...Mode sections of this manual MANUAL MODE OF OPERATION REMOVAL 1 Install proper Nozzle onto ThermoFlo Handpiece 2 Turn Power Switch ON Press MODE ESC Key until Manual Mode Light illuminates 3 Adjust Se...

Страница 22: ...t Set Temperature and Blower Speed as desired using Scroll Keys See 4 Position replacement component on prepared land pattern See 5 Lower Nozzle to direct air flow to solder joints 6 Press and hold ha...

Страница 23: ...cuum Cup adjust the cup using the Vacuum Pick Adjust Control to a point where the bottom of the cup is flush with the bottom edge of the nozzle See 5 Lower Nozzle over component slightly above compone...

Страница 24: ...zle place component by hand and proceed to step 7 5 Position replacement component directly beneath square to nozzle 6 Lower Vacuum Cup to contact component Press Vacuum Switch to activate vacuum and...

Страница 25: ...START PROGRAM MODE OF OPERATION The following is a simple basic flow chart of the Program Mode of Operation Use this as a quick reference when using a rework profile previously stored in unit memory F...

Страница 26: ...21 QUICK START...

Страница 27: ...Timed or Program Modes Once the Profile is entered into memory the program can be quickly initiated in Program Mode Up to 80 user defined profiles may be stored in microprocessor memory NOTE When deve...

Страница 28: ...er Substrate PCB Type Reflow Cycle Outline Type Recommended Type Remove or Install Temperature and Blower Speed Low Mass Medium Mass High Mass Time sec PBGA Appropriate Size V A N Nozzle Remove Temper...

Страница 29: ...p Start sec Blower Speed Soak Yes No Temp Time sec Blower Speed Reflow Yes No Temp Time Blower Speed Install Only Vacuum Release Lower Pump On Off Cool Down On Off Approved By Time sec Blower Speed Da...

Страница 30: ...ignation Component Process Remove or Install Mode Profile Set Temperature Blower Speed Cycle Time sec Preheat Required PROFILE LOG Duplicate this page and complete the copied form DO NOT fill out the...

Страница 31: ...ances e g fine pitch FlatPack placement however the user may prefer to position a component and solder tack it in place prior to final soldering The following procedure is extremely useful when instal...

Страница 32: ...erature required The PCB preheat temperature normally used is 100 C 212 F for epoxy glass substrates and 120 C 248 F for ceramics and polyimides Although many different methods such as ovens and prehe...

Страница 33: ...of the stored password Lock Mode Feature which prevents the changing of operating mode Manual Timed or Program without entry of the stored password Manual Mode Mode of operation in which the operator...

Страница 34: ...et Up Mode Mode of operation in which the operator can quickly and easily enter change or delete system parameters e g password C F display profile deletion Soak The application of heated air from the...

Страница 35: ...Are used for removal replacement of BGA components Box Nozzles Used for removal replacement of surface mount components having solder connections on 4 sides of the component e g QFPs PLCCs Pattern No...

Страница 36: ...body size of the component Vacuum cups are consumable items which deteriorate over a period of time Refer to the Replacement Parts section of this manual when replacement is required Figure 20 TEMPLAT...

Страница 37: ...the Nozzle Adapter use Rubber Pad if nozzle is hot Gently twist the nozzle as shown to lock nozzle in place NOZZLE CHANGEOUT REMOVAL WARNING Never remove a heated Nozzle using bare hands Use the Rubbe...

Страница 38: ...ncing beyond this point Figure 24 2 Set unit POWER Switch on power source rear panel to the ON position Figure 23 3 Press and release MODE ESC Key as necessary until the MANUAL Mode Light is illuminat...

Страница 39: ...where the bottom of the vacuum cup is flush with the bottom edge of the nozzle 8 Hold the handpiece vertical to the PCB 9 Lower the nozzle to a point 1mm 040 above the PCB when using a Box nozzle to a...

Страница 40: ...particular application Figure 29 Handpiece 12 Press and hold the handpiece Cycle Switch to activate heat cycle the maximum cycle time is 999 seconds 13 When complete solder melt is observed gently lif...

Страница 41: ...n Figure 31 3 Press and release MODE ESC Key as necessary until the MANUAL Mode Light is illuminated 4 Adjust the Set Temp as desired using the Temperature Scroll Up and Down keys Press and hold the k...

Страница 42: ...tioning Figure 34 7 Position replacement component directly beneath and square to nozzle When using Box or V A N nozzles insert component body into the bottom of the nozzle BGA components will rest ag...

Страница 43: ...on land pattern lower nozzle to desired height above PCB A height of 1 1 5mm 040 060 above the PCB when using Box or Pattern nozzles is recommended 12 Ensure that the handpiece is held vertical to the...

Страница 44: ...being used to hold component depress and hold the Vacuum Pick Switch for 0 5 second minimum to stop vacuum and release the component Release the Vacuum Pick Switch 14 Press and hold the handpiece Cyc...

Страница 45: ...NOTE TheThermoFlo SystemWork Platform PACE part number 6018 0099 is optionally available to assist in the installation removal process Figure 40 Figure 39 2 Set the unit POWER Switch on rear panel of...

Страница 46: ...d to step 11 4 Adjust the Set Temp as desired using the Temperature Scroll Up and Down keys Press and hold the key observe the Digital Readout as the Set Temperature increases or decreases in 1 and th...

Страница 47: ...to contact a BGA component Figure 45 12 Press and release the handpiece Cycle Switch or CYCLE Key on the power source to activate heat cycle or 11 For Single Jet nozzles hold the end of the nozzle tub...

Страница 48: ...k Switch for 0 5 second minimum to deactivate vacuum and release component 13 The Digital Readout will display the actual air temperature as it exits the heater and the remaining cycle Reflo time coun...

Страница 49: ...ss and hold the key observe the Digital Readout as the Set Temperature increase or decrease in 1 second and then 10 second increments as the key is held TIMED MODE COMPONENT INSTALLATION NOTE TheTherm...

Страница 50: ...Template over the land pattern b Align the template until the perimeter of the land pattern is centered inside of the template c Lower the handpiece with nozzle until it is slightly above the PCB asse...

Страница 51: ...the bottom of the cup is flush with the bottom edge of the nozzle 9 Press and release Vacuum Pick Switch to activate vacuum 10 Position the nozzle over the component with the component square to the n...

Страница 52: ...required preheating operating should be completed before advancing beyond this point 11 Using the Vacuum Pick Adjust Control adjust the height of the component relative to the nozzle as desired PACE r...

Страница 53: ...o the PCB 14 For Single Jet nozzles hold the end of the nozzle tube above the rework area at a height and angle which gives the best results in your particular application Figure 52 Figure 53 15 Press...

Страница 54: ...17 The Digital Readout will display the actual air temperature as it exits the heater and the remaining cycle Reflow Reflo time counting down At 5 seconds before the end of cycle the vacuum if activa...

Страница 55: ...removed directly beneath and squared to the nozzle NOTE If the HS 200 HeatWave system is being used for preheating ensure that the system is properly set up with a control cable connected between the...

Страница 56: ...displays will step you through the save process Figure 58 Figure 59 6 Adjust the vacuum cup to a point where the bottom of the vacuum cup is flush with the bottom edge of the nozzle using the Vacuum P...

Страница 57: ...ile If the Heat Wave is not at temperature Wait until the Heat Wave reaches set temperature then press and release the YES Key to activate the cycle or Press and release the NO Key then repeat steps 8...

Страница 58: ...ed profile contains a Cool Down step it will occur immediately after the reflow step Allow the Cool Down step to time out 14 When cycle is complete lift the handpiece from the PCB Figure 62 15 Depress...

Страница 59: ...properly set up with a control cable connected between the HeatWave Power source and the HeatWave Connector on the rear panel of theThermoFlopowersource andpreheaterisatthepropertemperature 2 Set the...

Страница 60: ...BACK Key to advance to the next lower profile number NOTE a b will not work if Profile _ _ or a1 Press and release the RECALL Key b1 A Recall message will now be displayed c1 Enter the desired 2 digi...

Страница 61: ...activate vacuum and grasp component Adjust component height as desired for best results 9 Lower the component to a point just off the PCB land pattern 11 Press and release the CYCLE Key or Cycle Swit...

Страница 62: ...imply pressing the CYCLE Key or Cycle Switch on handpiece 13 The unit will now cycle through the programmed profile and display the step e g top preheat reflow soak cool down temperature and count dow...

Страница 63: ...stem memory or to change a stored profile NOTE The illustrations used in the following procedure display messages with all temperaturereferencesshownin C componentsas PLCC andnumerical values as X use...

Страница 64: ...e Cur Profile is displayed press and release the NO Key then press and release the EDIT Key Take note of the profile number displayed on the Digital Readout This number reference is important when per...

Страница 65: ...t Lower Preheat On or Off If Lower Preheat is set to Off proceed to step 8 NOTE Profile parameters for lower preheat are entered at this point as a reference only The temperature of the lower preheat...

Страница 66: ...eheat Temp is now displayed A number depicting the desired bottom preheat temperature in degrees C or F as selected in the Set Up Mode is now displayed on the bottom line of the Digital Readout Use th...

Страница 67: ...at On or Off If Top Preheat is set to Off proceed to step 13 9 Top Preheat Time is now displayed A number depicting the amount of time in seconds is now displayed on the bottom line of the Digital Rea...

Страница 68: ...is now displayed This is the time delay at the beginning of a preheat cycle the Lower Preheat if used is already on before the top preheat begins A number depicting the amount of delay Start Time in...

Страница 69: ...displayed on the bottom line of the Digital Readout Use the numbered keys to enter the correct number 10 seconds minimum Always enter 3 numbers including any zeroes to obtain the desired time Press an...

Страница 70: ...ow displayed A number depicting the desired Soak temperature is now displayed on the bottom line of the Digital Readout Use the numbered keys to enter the correct number Use the numbered keys to enter...

Страница 71: ...19 If the Profile being entered changed is a Removal profile proceed to step 20 A Vacuum Release Time is now displayed if the Profile being entered or changed is an Installation profile A number depi...

Страница 72: ...r F as selected in the Set Up Mode is shown on the bottom line of the Digital Readout Use the numbered keys to enter the desired Reflow temperature Always enter 3 numbers including any zeroes to obtai...

Страница 73: ...Cool Down is set to Off proceed to step 26 Figure 94 24 Cool Down Time is now displayed A number depicting the amount of time in seconds is shown on the bottom line of the Digital Readout Use the num...

Страница 74: ...ess and release the NO Key until the proper component description for the profile is displayed When the proper component is displayed press and release the YES Key If a proper description does not app...

Страница 75: ...OTE If you save this profile by pressing the YES Key it will replace the profile that was displayed on the Digital Readout when you pressed and released theEDIT Key see NOTE following step 1 If you wi...

Страница 76: ...careful to use an unused number If you enter a currently used number by mistake the display will ask you if you wish to replace the currently stored profile 32 Profile is now be displayed The user ca...

Страница 77: ...anges ENTERING SET UP MODE NOTE If a password is currently stored in memory Enter Password will be displayed Enter the 4 key numerical password sequence to continue Figure 103 3 Release the ENTER key...

Страница 78: ...d to step 10 c If you would like to install a new password press and release the YES Key Figure 107 Figure 106 NOTE As the first three selected number keys are entered anasteriskwillappearontheDigital...

Страница 79: ...ire a password entry to edit profiles in Program Mode Press and release the NO Key if you want the operator to be able to edit profiles without entering a password 8 Lock Keys is now displayed If the...

Страница 80: ...elease the YES Key if you want all temperature displays to read in that scale C or F Press and release the NO Key if you wish to change the temperature scale the display will change to the other scale...

Страница 81: ...any stored profiles Proceed to step 14 Figure 114 Figure 112 Figure 113 12 Are You Sure is now displayed Press and release the YES Key if you want to delete this profile All information on this Profil...

Страница 82: ...n Figure 116 Figure 115 14 Exit Setup is now displayed Press the YES Key to exit If you do not wish to exit press and release the NO Key and proceed to step 4 to change any parameter previously stored...

Страница 83: ...uitry within the ThermoFlo prevents the handpiece from overheating If this message is displayed allow the handpiece to cool before resuming operation The handpiece heater assembly sensor is open Repla...

Страница 84: ...al Readout Green GFI light is on Open Heater Contact PACE Service department for assistance Little or no air flow heater heats and blower is running Kinked air hose Change routing of air hose to remov...

Страница 85: ...scription Part Number Power Switch 1157 0052 AC Power Receptacle 1207 0204 Fuse Holder 115 VAC System 1161 0013 230 VAC System 1161 0008 Fuse F1 7 Amp Fast Blow 115 VAC System 1159 0267 5 Amp Fast Blo...

Страница 86: ...embly of power source or handpieceexposeslinevoltageparts ReplacementofheaterorThermoFlo handpiece assembly must be perfromed by qualified service personnel only Contact the PACE Service Department te...

Страница 87: ...on Part Number Vacuum Cup 625 Dia 1121 0280 P2 400 Dia 1121 0281 P2 312 Dia 1121 0282 P2 195 Dia 1121 0382 P2 300 Dia 1121 0383 P2 500 Dia 1121 0384 P2 Cubby Kit 6019 0048 Hose Retention Kit 6019 0096...

Страница 88: ...System 8017 0002 ThermoFlo System Work Platform 6018 0099 Fume Extraction Ready Attachment 6018 0105 Heat Wave Preheating System 115 VAC System 8007 0231 230 VAC System 8007 0232 Fiber Optic Lighting...

Страница 89: ...Number Curved Round 3 0mm dia 0 1 dia 4028 1001 Curved Round 5 0mm dia 0 2 dia 4028 1002 Curved Round 8 0mm dia 0 3 dia 4028 1003 Straight Round 5 0mm dia 0 2 dia 4028 1012 Straight Round 8 0mm dia 0...

Страница 90: ...mm x 18 0mm 0 71 x 0 71 4028 2005 PLCC 52 20 6mm x 20 6mm 0 81 x 0 81 4028 2006 PLCC 68 25 4mm x 25 4mm 1 0 x 1 0 4028 2007 PLCC 84 30 5mm x 30 5mm 1 2 x 1 2 4028 2008 PLCC 100 38 1mm x 38 1mm 1 5 x 1...

Страница 91: ...Length B Part Number SOIC 8 JEDEC 3 8mm 0 15 5 1mm 0 20 4028 4001 SOIC 14 16 JEDEC 3 8mm 0 15 10 4mm 0 41 4028 4002 SOICL 16 JEDEC 7 6mm 0 3 10 4mm 0 41 4028 4003 SOICL 20 JEDEC 7 6mm 0 3 12 9mm 0 51...

Страница 92: ...eering Fax 301 604 8782 9893 Brewers Court Laurel MD 20723 1990 U S A Document Nbr 5050 0420 Revision Level A Date of Submission Nature of Change Identify page and paragraph and include proposed rewri...

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