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www.honeybeecnc.com

 

2

 

Dalian

 

Honeybee

 

CNC

 

Equipment

 

Co.,Ltd.

 

Tel:

 

+86

 

411

 

85865100

 

Fax:+86

 

411

 

85866100

 

CHAPTER 8  SHAPE LIBRARY

 .............................................................. 40

 

8.1 Shape Library Setting

 

..........................................................................................................................

 

40

 

8.2 Shapes Choose

 

....................................................................................................................................

 

40

 

8.3 Shape Parts Setting and Nest

 

............................................................................................................

 

40

 

CHAPTER 9    MAINTENANCE & TROUBLESHOOTING

 ......................................... 42

 

9.1 Daily Maintenance

 

...............................................................................................................................

 

42

 

9.2 Weekly Maintenance

 

...........................................................................................................................

 

42

 

9.3 Monthly Maintenance

 

..........................................................................................................................

 

42

 

9.4 Trouble Shooting

 

..................................................................................................................................

 

42

 

9.5 CNC Controller Troubleshooting

 

........................................................................................................

 

43

 

9.6 Common Plasma Malfunction and Trouble Shooting

 

......................................................................

 

46

 

APPENDIX 1: G CODE INSTRUCTION

 ......................................................... 51

 

APPENDIX 2: ERROR LIST

 ................................................................... 51

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание HBST2005LCD

Страница 1: ...Honeybee Portable CNC Cutting Machine Plasma Operator Manual Dalian Honeybee CNC Equipment Co Ltd...

Страница 2: ...4 2 CNC System Function 15 4 3 CNC System Technical Specification 15 4 4 Function Key 15 4 5 Order Keys 16 CHAPTER 5 OPERATION 19 5 1 Main Menu 19 5 2 Main Menu and Sub Menu 20 5 3 Auto Mode Function...

Страница 3: ...40 8 2 Shapes Choose 40 8 3 Shape Parts Setting and Nest 40 CHAPTER 9 MAINTENANCE TROUBLESHOOTING 42 9 1 Daily Maintenance 42 9 2 Weekly Maintenance 42 9 3 Monthly Maintenance 42 9 4 Trouble Shooting...

Страница 4: ...r supplied respirator if ventilation is not adequate to remove all fumes and gases 1 2 9 Ensure the machine and the workplace are safe before turn on the power supply 1 2 10 Wear dry gloves and clothi...

Страница 5: ...start work The spark and hot slag produced during cutting may cause fire or explosion too The cutting workplace must be equipped with fire fighting devices such as fire extinguisher sand box and water...

Страница 6: ...complex plane figures on carbon steel plates flame cutting and Stainless steel plates or other nonferrous metal by plasma cutting It can reduce secondary process and increase your productivity The Fa...

Страница 7: ...a Power Source Hypertherm Powermax series Thermadyne Cutmaster series Remark The standard THC for plasma cutting is arc voltage auto torch height control and motorized torch lifter 2 4 Usage of this M...

Страница 8: ...Axis Take the frame constituted by the two longitudinal rails Take the two transversal beams Slide the captive nuts to the place where one transversal beam will be install on the frame 400mm from the...

Страница 9: ...00 Picture 4 Central Unit Installation Put the Central Unit on the rails softly Picture 5 Put the Central Unit on the rails and Uplift it softly Uplift the Central Unit softly don t make it crash on t...

Страница 10: ...assembly to avoid any damage to the flexible gas pipes the electromagnetic valve and the torch assembly Hold the Cross Beam parallel to the floor and perpendicular to the Anti heat Wall Notice the ra...

Страница 11: ...nt Co Ltd Tel 86 411 85865100 Fax 86 411 85866100 3 2 4 Fix plasma torch with torch cable on the torch holder as picture 8 Pic 8 Motorized Torch Lifter and THC Install 3 2 5 Plasma Power Source connec...

Страница 12: ...er A120 Plasma Power Source Pic 10 Thermadyne Cutmaster A120 Consumables 3 2 6 Cables Connection Pic 11 Portable Flame Plasma Cutting Machine Cables Connection Power supply Power supply socket Plasma...

Страница 13: ...ing table material Cross beam end Plasma power end Picture 14 cable connect 2P to IHS Cutting table end 1 Shield cap 2 Cutting table material 4P to Torch Cross beam end 4P socket 1 1 Motor 2 2 Motor 3...

Страница 14: ...5100 Fax 86 411 85866100 Unit now a Portable Plasma Cutting Machine Installation is finished as picture 15 Notice The plasma power source Operator Manual must be read before connection and operate pla...

Страница 15: ...Chapter 4 Control Panel and Function 4 1 Control Panel Notice This picture shows HBST2008LCD control panel it has Emergency Stop Free Run keys HBST2005LCD has not Picture 16 Central Unit Control Pane...

Страница 16: ...reakpoint restoration very convenient for user control z Special short line machining feature based on smooth travel extensively applicable to metal blanking as well as advertisement and ironwork fabr...

Страница 17: ...achining F2 MAN To manually control the position of cutting torch F3 EDIT To edit modify input output the machining program F4 SETUP To set system parameters F5 DIAGNOSE To check the input output info...

Страница 18: ...h running speed will increase according to ratio as every press Regulate torch running speed cutting speed the torch running speed will decrease according to ratio as every press Turn on off cutting o...

Страница 19: ...quipment Co Ltd Tel 86 411 85865100 Fax 86 411 85866100 Enter Space Input G code under program Input X axis coordinate under program Input Y axis coordinate under program Change running speed under pr...

Страница 20: ...DWG DXF files into FastCAM use FastCAM to nest and transfer the files into TXT files Use USB key to load the TXT file into the CNC Cutting Machine Load the file preview it set the cutting speed prehe...

Страница 21: ...o check the input output information of cutting machine This machine need not this operation F6 LIBMINIT To set normal pattern and plan material 5 2 Main Menu and Sub Menu After turn on machine press...

Страница 22: ...to acknowledge the selection Attention The speed may be indicated in Metric or English system depending on the Metric English Selection in SETUP Refer to Parameter Control 5 3 2 Program Pierce and Ke...

Страница 23: ...this key is used to switched between automatic mode and manual mode to adjust the speed multiplying factor 5 4 Function selection in AUTO mode It is allowed to invoke a machining program by function o...

Страница 24: ...kerf compensating width if no necessary to compensate usually set kerf compensation when nest by FastCAM simply enter 0 5 4 6 F6 ASSI Press F6 to enter the next lower level of menu as shown in the pic...

Страница 25: ...key is pressed WENTAI is a word machining software for CAD CAM widely used in cutting graphic characters in advertisement business This feature is required to run a WENTAI based program 5 4 9 F3 ROTAT...

Страница 26: ...run along the symmetry direction of Y axis as appears inverted vertically When default No Mirror is selected the machining program will run normally 5 4 11 F5 SCALE The system will remind user to inp...

Страница 27: ...e enabled when the system starts automatic mode PAUSE If this key is pressed the system will slow down and stop movement shut off cutting oxygen shut off arc switch in plasma cutting mode remain the c...

Страница 28: ...back Under the above conditions if want to change torch position can directly press to adjust now the system is under manual rate can be adjusted After adjust to ideal place press start button dialog...

Страница 29: ...required position press PAUSE key again and repeat the above procedure until it reaches the right position In the process of return the cutting torch will stop at G00 or a piercing point for operator...

Страница 30: ...breakpoint 5 9 SECTION section selection 5 9 1 Start SECTION function SECTION to assign system to start up machining operation from any section or piercing point Press F1 to select SECTION function an...

Страница 31: ...interface is same to auto mode Differences is that now ratio value is under manual It influences the manual running back speed jog running speed etc Manual mode has some special operations as follows...

Страница 32: ...ess 3 input increase value manually Under STEP mode press once direction key the torch will move by one STEP increase value at the speed of max speed multiply by ratio F5 MDI high speed Under manual f...

Страница 33: ...F4 starting point measuring and finish point measuring The system will automatically calculate the rotation Angle Then choose Rotating function in automatic processing After confirmation the system w...

Страница 34: ...lish a new program i e clear the editing area of machining program and start to edit a new machining program F2 LOAD Pic 36 Load shape program interface LOAD it is used to load a program into the user...

Страница 35: ...ic 37 Operation Menu of Transmit Program from USK Disk F1 Input to transmit program from USB disk to the machining program space F2 Output to output the machining program to USB disk from the machinin...

Страница 36: ...execution the previous program has higher priority than the following one for the same program M S and T command have higher priority than G command 6 2 2 Coordinate System This CNC system uses stand...

Страница 37: ...ting lowering delay lifting lowering of piercing torch piercing delay etc Plasma parameters Torch positioning delay M commands for arc start M commands for arc breaking arc voltage test option positio...

Страница 38: ...In the process of acceleration deceleration the time needed for linear acceleration which is usually little bit smaller than the adjustment time by one tenth approximately Maximum speed limit The top...

Страница 39: ...ot set please do not change ex factory original setting 2 flame cutting need only setting preheat time plasma cutting need only arc voltage test select other parameters need not setting 7 3 Control Pa...

Страница 40: ...arge program Y axis height of steel plate The actual height of steel plate along Y axis which is enabled only in running extra large program Metric British system option Choose 0 for metric system whi...

Страница 41: ...re please enter correct dimensions for parameters as much as possible When the parameters are entered the control system will drawn the shape based on the entered parameters which is very helpful to g...

Страница 42: ...n angle press ENTER or F6 to confirm The rotated shape will appear Counterclockwise direction is taken as positive angle F4 Layout The system will remind to provide Row number Row number of machined p...

Страница 43: ...tic cutting Answer Only the following operative keys can be used after the automatic cutting started 1 PAUSE key The system will stop by pressing STOP the RED button on front panel The system will sti...

Страница 44: ...explanatory note and may send to Disk or Folder then can also change CNC programming into the CNC code The cutting machine supported for note can not only copy in the Windows Explorer but also send t...

Страница 45: ...lse equivalency is appropriate to be zero Suggest to record the original parameters before making any modification Check for axle problem and if the same model of motor is available Replace parts one...

Страница 46: ...switching power supply Check the cables inside the system for any loose connection Secure the connection Blank screen Adjust key and key at the upper right corner of keyboard for proper contrast and...

Страница 47: ...nce suppressor if it is possible f Separate the operational power supply for high power welding machine cutting machine from that for CNC system Failure to save the program Failure to save the program...

Страница 48: ...t use any tools Finally open the switch to keep the state of ON 4 Do not tighten the Protective Cup and Cutting Torch Please check the Protective Cup but you can not over tighten and not use any tool...

Страница 49: ...supply and remove the protective cup then install the torch cutting nozzle and protective cup The ON OFF switch of power supply keep the state of ON 2 Protective cup of the cutting torch is loose Che...

Страница 50: ...e work piece is dragged The gas saver of cutting nozzle return road triggered The power supply will automatically reduce the 40A if the cutting nozzle touched work piece when the setting parameter of...

Страница 51: ...ow between protective cup and torch handle when operate torch Don t tighten protective cup too much it will cause built in components damage 9 6 2 Plasma Power Source Daily Care and Check The actual m...

Страница 52: ...of cutting shape 11 M02 Program Over 12 M07 High Pressure Oxygen On 13 M08 High Pressure Oxygen Off Appendix 2 Error List Error Code Error 01H Extra or illegal character in program 20H Division overf...

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