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HLP-C

Inverters

Fault

Display

Fault

Contents &

Description

Disposal

Motor

overtorgue

⒈

Check whet her t here is a ny

fluctuation in the mechanical load.

⒉

Check whether the equipped motor

is smaller.

No feedback

from

auxiliary

coil of the

Please contact the factory.

Braking

transistor

damage

Please send it for repair.

CPU fault Please contact the factory.

E2Prom

fault

Please contact the factory.

Braking transistor

Isolate the interference source

Emergency Stop

In Emergency Stop Status

4~20mAz wire broken Join the broken wires

Setting error

Correct the setting

DCb DC braking

In DC braking status

Содержание HLP- C+ Series

Страница 1: ......

Страница 2: ......

Страница 3: ...ge and Installation 10 1 Storage 10 2 Installation Locationand Environment 10 3 Installation Space and Direction 10 Wiring 12 1 Main Circuit Schematic Diagram 12 2 Terminals Description 13 3 Basic Con...

Страница 4: ...ance 80 2 Periodical Inspection and Maintenance items 80 3 Fault indication and troubleshooting 81 4 Faults and Analysis 85 Selection of Peripheral Devices and Disposition 88 1 Options 88 2 Dispositio...

Страница 5: ...electronic product it must be installed tested and adjusted with parameters by specialized engineering persons of motor The marks of and other simbols in the manual remind you of the safety and preve...

Страница 6: ...re subject to the effect and damage of static electricity Donn t touch the main circuit boards Installation testing and maintenance must be performed by qualified professional personnel The inverter s...

Страница 7: ...means 1 5KW Series No Trade Mark Check if there is something wrong on the inner parts wiring and circuit board Check if each terminal is tightly locked andif there is any foreign article insie the inv...

Страница 8: ...inals never mixed with U V W terminals Be sure that the wiring of the main circuit is correct Otherwise it will cause damages of the inverter when the power is delivered to it Do not carry the front c...

Страница 9: ...e inverter in a space with explosive gas to avoid the risk of explosion If the inverter is used at or above 1000m above seal level the cooling efficiency will be worse so please run it by changing dow...

Страница 10: ...s connected to the front end of input of the inverter to control its starting and stopping Generally it is required to control it through FOR or REV terminals Special attention should be paid to its u...

Страница 11: ...speed to higher speed Do not check the signals on circuit boards while the inverter is running to avoid danger Be careful when changing the inverter settings The inverter has been adjusted and set be...

Страница 12: ...PWM Input Power 400V class 345 440V 230V class 170 230V Range 0 1 600 0Hz Acuracy Digital 0 01 10 40 Analogue 0 1 25 10 Setting Resolution Digital 0 1Hz Analogue 1 of Max Operating Frequency Output Re...

Страница 13: ...earch PLC traverse function drawing control auto energy savings carrier adjustable by max 16KHz etc 4 Ddigits Display Status Lamp Display frequency current revolution voltage counter temperature press...

Страница 14: ...electrolytic capacity If it needs to be stored for long time be sure to power it one time within a yearand the power on time should be at least above five hours When powered In input the voltage must...

Страница 15: ...d under the inverter bottom base and install again If the inverter is installed on a loose surface stress may cause damage in main circuit so as to damage the inverter The inverter should be installed...

Страница 16: ...nterrupter Use one of anti high harmonic Magnetic contactor Note Do not use the magnetic contactor as the power supply on off button for the inverter AC reactor It is recommended to install a AC react...

Страница 17: ...h single three phase single phase connected to any two phases U V W Output terminals to motor P P r External braking resistor terminals E Ground terminals the third kind of grounding for 230V and spec...

Страница 18: ...e terminals must be connected correctly as the following wiring circuit diagrams Symbol Function Description Factory setting 10 Power supply for analog freqency 10V VI A n a l o g f r e q u e n c y re...

Страница 19: ...and ground the shield layer or two ends of wire tube Be sure to install a No Fuse Breaker NFB between the power supply and the input terminals R S T If using ground fault circuit interrupter please ch...

Страница 20: ...lease change it to a special AC motor for the inverter or add a reactor on the side of the inverter Please lower the carrier frequency if there is longer distance betweent the inerter and the motor Be...

Страница 21: ...ounding wire with other large power equipment such as electric welder dynamic machine etc The grounding wire should be kept away from the power supply wires The grounding method for several inverters...

Страница 22: ...operation a In case of output RUN on STOP dark in case of forward rotating FWD on in case of reverse rotatying REV on b Run Stop then RUN on STOP flashing RUN dark STOP on c Forward Reverse then FWD o...

Страница 23: ...ing For specific parameter refer to C121 C Show the interface content before power off at power on D Under the status of FOR REV CXXX and parameter content it can automatically return to the interface...

Страница 24: ...tput parts 2 Commissioning Methods The procedure of the operator is factory set up for the control method of HLP series The commissioning can be carried out through the digital operator Generally the...

Страница 25: ...voltage 0 1 255 510 C007 Intermediate frequency 0 01 600 C008 Min voltage 0 1 C009 Min frequency 0 1 20 0Hz C010 Max frequency 10 0 600 0 50 00 C011 Frequency lower limit 0 0 600 0 00 C012 Running con...

Страница 26: ...C032 Decel Time 3 0 1 6500S 50 0 C033 Accel Time 4 0 1 6500S 100 0 C034 Decel Time 4 0 1 6500S 100 0 C035 Frequency 2 0 0 600 0Hz 15 0 C036 Frequency 3 0 0 600 0Hz 20 0 C037 Frequency 4 0 0 600 0Hz 25...

Страница 27: ...et 12 Overheat of radiator or motor 13 Timer 1 start 14 Timer 2 start 17 High speed 18 Intermediate speed 19 Low speed 20 Multi Speed 1 21 Multi Speed 2 22 Multi Speed 3 23 Accel Decel select 1 24 Acc...

Страница 28: ...larm 11 Motor Overload alarm 12 Overtorque detect 13 Undervoltage a l a r m 14 S i n g l e stage end 15 Process end 16 Set Counter reach 17 Intermediate C o u nt e r r e a c h 18 Externally controlled...

Страница 29: ...uency 1 0 0 600 00 00 C071 Uniform Frequency 2 0 0 600 00 00 C072 Analog Quantity Select 0 4 0 C073 Low end frequency of analog quantity 0 0 600 00 00 C074 Bias direction of low end frequency 0 1 0 C0...

Страница 30: ...C089 Motor no load current 0 100 40 C090 Slip compensation 0 1 0 0 000 C091 DC braking voltage 0 0 20 0 2 0 C092 DC braking time at starting 0 0 25 0 0 0 C093 DC braking time at stopping 0 0 25 0 0 0...

Страница 31: ...of communication 0 3 1 C111 Com munication agreement 0 7 0 C120 Parameter lock 0 1 0 C121 Display contents 0 255 00 C122 Inverter model C123 Rated inverter voltage Set up by type C124 Rated inverter...

Страница 32: ...t speed step frequency In the external terminals method if C013 is set to 1 i e the running frequency is given by the potentiometer The first speed step is given by the potentiometer of the panel or e...

Страница 33: ...is set to 0 the curve can be written wantonly by the customer When C003 is set to 1 16 there are 16 curves for choice time can be selected through the external terminals and by switching of Accel Dec...

Страница 34: ...30 HLP C Inverters...

Страница 35: ...15 12 60 60 3 0 1 5 14 4 25 8 6 15 13 50 50 25 1 25 28 9 50 4 6 7 9 14 60 60 30 1 5 28 9 50 4 6 7 9 15 50 50 25 1 25 57 9 100 4 6 7 9 16 60 60 30 1 5 57 9 100 4 6 7 9 Constant Torque Start High Fan Mo...

Страница 36: ...00 00Hz Unit 0 01Hz Factory Setting This parameter can set any intermediate frequency in the V F curve If it is set improperly it will cause motor over current or deficit torque or even an inverter tr...

Страница 37: ...low running frequency When the setup frequency is below the lower limit the inverter is running at frequency lower limit This set value is limited by frequency upper limit C012 Control Mode Set Range...

Страница 38: ...efer to C091 and C092 1 Starting by Speed Search This function can be used in the restarting of large inertia load When restarting the inverter will trace the former speed from the set frequency downw...

Страница 39: ...the motor overheat Related parameters refer to C091 and C093 1 Free running Stop When the inverter receives a STOP command it will immediately stop output and the motor will have a free running till...

Страница 40: ...rting S curve the inverter will make accel or decel curve of different speed rates according to Accel Decel Time When C018 is set to 0 S curve is invalid i e accelorate or decelorate in straight line...

Страница 41: ...ting frequency is set to 4 0Hz the inverter will begin to run at 4 0Hz and later on run between 4 0 600Hz C021 Stopping Frequency Set Range 0 1 10 0Hz Unit 0 1Hz Factory Setting 1 5 When the inverter...

Страница 42: ...Time of 0 50Hz C024 PLC Operation Set Range 0 5 Factory Setting 0 0 Normal operation i e the inventer is running by the normal control method 1 Excternal control 4 Speed Steps In the excternal control...

Страница 43: ...ote 1 To realize Excternal control 8 Speed Steps it is only valid when Multi input is set for Multi speed 1 2 3 and C024 is set to 2 2 By using Multi speed 1 2 3 they can make up 7 Speed Steps Adding...

Страница 44: ...t be memorized 4 Internal control Multi speed valid in the external control multi speed It is invalid in the external control 4 speeds 3 Disturbance Traverse function This is a special parameter in th...

Страница 45: ...ng This is a special parameter for the constant speed of unwinding and rewinding By using this function the linare speed constance within a certain accuracy can be realized Mult input Multi output Not...

Страница 46: ...running is given the inverter start to operate with the setting of internal parameters It stops automatically after running for one week Only with another running cammand given the inverter can restar...

Страница 47: ...and recycling operation Step finished Command Pattern finished Command Note 1 After the auto pattern run command is given the inverter will run according to the parameters but at every change of step...

Страница 48: ...for the setting of this parameter For instance bit 0 7 7 6 5 4 3 2 1 0 0 1 0 0 1 0 1 0 0 For 1 Rev Main Speed C000 For Step 1 C035 Rev Step 2 C036 For Step 3 C037 Rev Step 4 C038 For Step 5 C039 For...

Страница 49: ...4 Select Accel Time 2 The setting value 1 20 1 21 1 25 1 26 99 So C027is set to 99 Attach 20 1 21 2 22 4 23 8 24 16 25 32 26 64 C028 PLC Accel Decel Time 2 Set Range 0 255 Factory Setting 0 Thisparame...

Страница 50: ...t Factory Setting 10 0 C044 PLC Timer 3 Set Factory Setting 0 0 C045 PLC Timer 4 Set Factory Setting 0 0 C046 PLC Timer 5 Set Factory Setting 0 0 C047 PLC Timer 6 Set Factory Setting 0 0 C048 PLC Time...

Страница 51: ...he contact is closed the timer will start and begin to count time When the timer reaches the point the responding multi inputs will act 14 Externally Controlled Timer 2 start 17 High Speed High interm...

Страница 52: ...n the contact is triggered the actionofdrawing will start 31 Auto PLC reset suspend This contact can be used to realize the function of suspending clear up of Auto PLC A Using the three multi function...

Страница 53: ...1 2 Under the disturbance and internal control of nulti step it is invalid Any two multi function input terminals can be combined to 4 kinds of Accel Decel for selection The related multi function inp...

Страница 54: ...and frequency run with the set value of C035 ON ON OFF ON OFF Intermediate speed and frequency run with the set value of C036 ON ON OFF ON OFF ON High speed and frequency run with the set value of C0...

Страница 55: ...ntermediate and low speed Note When C41 is not set to 0 it has such disturbance function Its disturbance amplitude is determined by C41 Its down time of disturbance is set by C43 while its up time is...

Страница 56: ...e frequency reaches the min frequency or its lowe limit it will not decrease It has the function of memory including the memory for power off Setting C60 1 When adopting the function of UP and DOWN it...

Страница 57: ...ll act when the inverter detects abnormal condition 03 Zero Speed The contact will act when the inverter output frequency is lower than its starting frequency 04 DC Braking indication The contact will...

Страница 58: ...set value C065 18 Externally Controlled Timer 1 reach The contact will act when the timer reaches the set value 19 Externally Controlled Timer 1 reach 20 4 20mA disconnected When the AI input signal...

Страница 59: ...ut frequency 1 Pulse Hz 5 Pulse Quantity Output The corresponding relation of pulse quantity and output frequency 2 Pulse Hz 6 Pulse Quantity Output The corresponding relation of pulse quantity and ou...

Страница 60: ...et Range 0 100 Unit 1 Factory Setting 0 Timer 1 is a timer of 0 10 0S and Timer 2 is a timer of 0 100S When the timer for multi input terminal is opened or closed the timer starts to count time When t...

Страница 61: ...Intermediate Counting Value is one value of counting range When the counter reachesthis value the corresponding multi function output contact will act and output one pulse signal It is valid when the...

Страница 62: ...e Quantity Umax Maximum Analog Quantity Voltage Quantity I Analog Quantity Current Quantity Imax Maximum Analog Quantity Current Quantity For example When 10V and 20mA are repectively entered for the...

Страница 63: ...10V corresp 10 40Hz 10Hz means Rev 10Hz C077 Negative bias Reverse of Analog Quantity Set Range 0 1 Factory Setting 0 0 Negative bias Rev is not allowable 1 Negative bias Rev is allowable The paramete...

Страница 64: ...prevention function is invalid 1 Overvoltage stall prevention function is valid When the inverter is in decelerating due to the effect of load inerttia the motor will produce a return energy to the in...

Страница 65: ...ed properly The greater the load initia quantity is the smaller the value of C080 should be set Otherwise it is extremely easy to cause overcurrent protection Stall Prev Level Current Output 100 curre...

Страница 66: ...factory setting 1 0s the over torque detection will begin to indicate and the corresponding multi function contact will act When it exceeds the set time value the inverter will turn into self protecti...

Страница 67: ...otor has exceeded this value the inverter of AC motor will turn into self protection C087 Motor Poles Set Range 02 60 Factory Setting 04 This parameter is set for the pole number of the motor accordin...

Страница 68: ...hen adjusting the parameter it must be increased slowly from lower values to high values until the sufficient brake torgue is achieved 100 voltage is the voltage at maximum frequency C092 DC Braking T...

Страница 69: ...oad because of its large inertia if restarting the machine after its complete stop it will waste much time But if the speed search function is started it is not necessary to wait for the machines to c...

Страница 70: ...aneous power off and power on the inverter may restart It is easy to produce danger Be careful to use this function C098 Number of Abnormal Restart Set Range 00 10 Unit 1 Factory Setting 00 After the...

Страница 71: ...is running for higher torgue which can compensate for the insufficient torgue at lower frequency The torgue compensation should not be too big and it should be set slowly from low to high according to...

Страница 72: ...the I value is the slower the reaction speed is But if the integral time value is set too small it will cause vibration C104 PID Constant D Set Range 0 01 10 0 Unit 0 01 Factory Setting 0 This diddere...

Страница 73: ...h the output specification of standard current signal 4 20mA Set the right target value If the output doesn t have oscillation increase the proportional constant P If the output doesn t have oscillati...

Страница 74: ...control PID is only valid when C013 is set to 0 C107 PID Upper Limit Set Range 0 100 Unit 1 Factory Setting 100 When PID feedback value is more than the set value of C107 the corresponding multi outpu...

Страница 75: ...unication Protocol When using the RS485 communication interface each of the inverters must set its own address so that the computer can use this individual address to carry out the control 1 Communica...

Страница 76: ...ion Data Method Start bit Start bit Bit string Charator frame Start bit Bit string Charator frame Start bit Bit string Charator frame Start bit Bit string Charator frame Start bit Bit string Charator...

Страница 77: ...data of function code 02 FUNC WRIT write the data of function code 03 write control data 04 read control status data 05 write inverter frequency data 06 Reserved 07 Reserved 08 Loop test a Read functi...

Страница 78: ...but no reply ADDR 0 reply and return CNTR When the setting is correct return to present control status Format ADDR 03 LEN CNST CNST 7 6 5 4 3 2 1 0 Search start Braking r f joging running r f jog run...

Страница 79: ...FUNC LEN DATA LRC END 0 1 0 2 0 2 0 0 0 B HB 8 3 7 CR LF 3AH 30H 31H 30H 32H 30H 33H 30H 30H 30H 42H 42H 38H 33H 37H 0DH 0AH Calculate LRC 01H 02H 03H 00H 0BH B8H C9H C9H subtracted from 100H 37H So t...

Страница 80: ...mand data low bytes must change the sequence with high bytes i e low bytes will be sent first for example 1 Write 30 00Hz to inverter of 01 Command data ADDR FUNC LEN DATA CRC 01H 02H 03H 00H 0BH B8H...

Страница 81: ...tput frequency set frequency output current output voltage but temperatue DC voltage counter PID feedback and revolution speed can only be monitored and displayed in sequence through switching keys af...

Страница 82: ...ough the manufacture serial number the manufavtury date nymber as well as the information aobut the inverter such as the numbers of main circuit board and base plate etc can be checked C128 Parameter...

Страница 83: ...ow and the searching process will be slow Generally the value is set less for the machine with smallr power and set more fir the machine with larger power C130 Stall Decel Time during Running Set Rang...

Страница 84: ...he inverter Do not leave any screw or other part inside the inverter during the installation or it will result in the short circuit of circuit board Keep the inverter clean ffree from dust oil mist an...

Страница 85: ...e inverter please check the resons of fault according to the information listed in the table below After the disposal restart the running If the fault cannot be disposed please contact the local distr...

Страница 86: ...e deceleration time Replace it with an inverter of larger capacity DC braking quantity is too high Decrease DC braking quantity The inverter has failure Please send it to the factory for repair Short...

Страница 87: ...s normal Check whether there is enough ventilation space and good air convection Inveter overload 150 1 min Check whether the capacity of the inverter is lower Otherwise it should be increasd Check wh...

Страница 88: ...ack from auxiliary coil of the Please contact the factory Braking transistor damage Please send it for repair CPU fault Please contact the factory E2Prom fault Please contact the factory Er Braking tr...

Страница 89: ...ternally controlled terminal The frequency command is too low or not given The peripheral wiring is wrong For example the setting of wiring of two wire system and three wire system and other related p...

Страница 90: ...d the motor The phase to phase withstand voltage of the motor is insufficient The actions of seitches of the inverter will make the winding coil of tehmotor produce shock wave Normally the maximum sho...

Страница 91: ...se increase the DC braking value The machine has the noise of vibration and roar The vibration frequency of mechanical system resonates with the carrier Adjust the carrier to avoid the point of resona...

Страница 92: ...tive to reduce the interference to other electric devices DC reactor Improve the input powerfactor of the inverter AC reactor Improve the input powerfactor of the inverter and prevent the shock of sur...

Страница 93: ...se power supply b Any equipment with thyristors or power factor compensation unit with switching control connected to the same power supply DC reactor It is necessary to install a DC reactor when the...

Страница 94: ...esistor and braking model group not supplied by our company we will take no responsibility Be sure to consider the safety of the environment and ignitability when installing a braking resistor The dis...

Страница 95: ...alog quantity Afterswitching with a swith turn to the operation of external multi speed K1State K2 State Running Frequency OFF OFF Given by the potentiometer ON OFF Speed Step 2 15Hz OFF ON Speed Step...

Страница 96: ...C075 For example when F 1 F 2 F 3 1 2 3 then the parameter of C075can be changed to Inverter 1 C075 50 Inverter 2 C075 100 Inverter 3 C075 150 when the analog quantity is 10V the corresponding frequen...

Страница 97: ...ing the parameter setting is recommended as follows Decel Time is set to 0 1S Give a certain DC braking quantity at stopping if necessary install additional braking resistor Voltage stall prevention i...

Страница 98: ...130 141 5 113 5 HLPC 0D7523B HLPC 01D523B HLPC 02D223B 89 100 140 151 0 116 5 5 HLPC 0D7543B HLPC 01D543B HLPC 02D243B 4 Explanation of Operator Model OP C B 04 C serial keypad B Version C Series OPER...

Страница 99: ...220 380 C018 S curve time set 0 C005 Base Frequency Set 50 60 C019 Carrier frequency select 09 C006 Intermediate Voltage Set C020 Starting frequency set 1 5 C007 Intermediate Frequency Set C021 Stoppi...

Страница 100: ...C051 Multi input REV 03 C034 Decel Time 4 Set 100 C052 Multi input RST 10 C035 Frequency 2 15 C053 Multi input SPH 17 C036 Frequency 3 20 C054 Multi input SPM 18 C037 Frequency 4 25 C055 Multi input...

Страница 101: ...Skip Frequency 3 Set 0 C082 Stall prevention level during decel 180 C069 Skip Frequency Range Set 0 5 C083 Overtorgue level 0 C070 Uniform frequency 1 0 C084 Overtorgue level 1 0 C071 Uniform frequenc...

Страница 102: ...d 0 C097 Allowable power off time 0 5 C112 119 Reserved C098 No of abnormal restart 0 C120 Parameter lock 0 C099 Auto voltage regulation 1 C121 Display content 0 C100 Auto torgue compensation 2 0 C122...

Страница 103: ......

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