3
8.1 Prerequisites for operating the machine
30
8.2 Operating mode
30
8.3 Switching machine ON
30
8.4 Sequence of movements
31
8.5 Switching machine OFF
34
8.6 Course of action in the event of an emergency
34
9. Setting up
35
10. Troubleshooting
36
10.1 Malfunctions and fault finding
36
10.2 Troubleshooting
36
10.3 Malfunction light flashing after switching ON
36
10.4 Malfunction light flashing
37
11. Servicing and maintenance
38
11.1 Check labelling and warning signs
40
11.2 Checking safety guards
40
11.3 Inspection schedule
41
12. Cleaning
42
13. Taking out of service
43
14. Disposal
44
15. Replacement and expendable parts
45
Contents
Foreword
2
Contents 3
1. Introduction
4
1.1 Rating plate
4
1.2 Information for the owner
5
1.3 Information on signs, symbols and markings
5
2. General
6
2.1 Intended use
6
2.2 Foreseeable incorrect use
6
2.3 Description of the machine
7
2.4 Liability
7
3. Safety
8
3.1 Residual risk
8
3.2 Safety rules for servicing work
10
3.3 Noise
11
3.4 Oils, greases and other chemical substances
11
3.5 Training and instruction
11
3.6 Personal protective equipment
11
3.7 Personnel qualifications
12
4. Description of the machine
13
4.1 Technical specifications
13
4.2 Safety guards on the machine
13
4.2.1 Emergency stop button
14
4.2.2 Mechanical safety guards
14
4.3 Machine controls
15
4.3.1 Main switch and set up switch
15
4.3.2 Further controls
16
4.4 Labelling on the machine
16
4.5 Workplace description
16
4.6 Infeed and removal stations
17
5. Software
18
5.1 SIMATIC mobile operator panel
18
5.2 SIMATIC operator panel
18
5.2.1 Interface basics
18
5.2.2 "Main Menu" user interface
20
5.2.3 "Service" user interface
21
5.2.4 "Service – CPU Diagnostics" user interface
21
5.2.5 "Servo" user interface
22
5.2.6 "Malfunction screen" user interface
24
6. Transportation and installation
25
6.1 Transportation
25
6.2 Installation and setting up
26
7. Starting up for the first time
27
7.1.1 Checking for proper working order without material 28
7.1.2 Checking for proper working order with material
29
7.1.3 Panels in undefined position
29
8. Operation
30
en
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