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GSE Agrifeed 5500, Справочное руководство

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60 

6.5 A/D 

Calibration 

Procedure 

The Agrifeed 5500 Analog-to-Digital Converter (A/D) is calibrated at the 
factory to ensure a stable, linear response to the load cell signal.  This 
calibration procedure calculates critical values that are permanently 
stored in parameters P61110 – P61121.  The A/D calibration should not 
be confused with the standard weight calibration.  It should never be 
necessary to recalibrate the A/D.  However, if the values stored at 
parameters P61110 – P61121 appear to be reset to 0.00000 and/or 
1.00000, then A/D re-calibration is necessary.  Contact GSE or your local 
authorized GSE distributor for more information on this procedure. 

 

WARNING!  

There are no user-serviceable items in the Agrifeed 

5500 indicator! Service must be performed by qualified service 
technicians only! Attempts to service these indicators by unqualified 
personnel may void the warranty! 

 

 

 

Содержание Agrifeed 5500

Страница 1: ...Agrifeed Model 5500 Digital Weight Indicator Reference Manual Issue AD Standard Scale Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com...

Страница 2: ...rformed by authorized and qualified service personnel only It is important to ensure that the indicator stand is grounded to the truck frame or the truck battery If the indicator stand cannot be secur...

Страница 3: ...l Seal 8 2 3 2 Audit Trail 9 2 4 WIRING 9 2 4 1 Load Cell Connection 10 2 4 2 Printer Port Connection 10 2 4 3 Comm Port Connection 10 2 4 4 Remote Key Connection 11 2 4 5 Power Connection 11 2 4 6 Al...

Страница 4: ...2 Selecting Pens from a List 52 5 2 3 Unload Process 52 5 2 4 Advancing Pens 53 5 2 5 Unloading using Weight Animal 53 5 2 6 Unfinished Load Unload 53 SECTION 6 TROUBLESHOOTING 55 6 1 OPERATIONAL MODE...

Страница 5: ...Instructs how to create and edit the recipe database 5 Load Unload Operation Demonstrates how to load and unload recipes 6 Trouble shooting Provides troubleshooting help and information on error mess...

Страница 6: ...ed with each load or unload transaction saved in the history database Operator ID Key in ID and press ENTER or Press ENTER to bypass Figure 1 Operator ID Entry Next the gross weight display appears se...

Страница 7: ...Scrolls ingredients during the load process TARE Tares the displayed weight and selects the net mode NET GROSS Toggles the display mode between GROSS and NET ZERO Zeros the scale if pressed immediatel...

Страница 8: ...to Section 3 3 on page 14 for setup and operation of these features 1 6 Warranty Your Agrifeed 5500 is warranted against defects in materials and manufacturing for a period of two years from the date...

Страница 9: ...mentary contact closure 100ms minimum TARE PRINT ZERO ADVANCE PRINT TARE COMMUNICATIONS Serial RS232 bi directional port Data Output 1 of 7 selectable fixed format transmissions and custom user define...

Страница 10: ...6 This page is intentionally left blank...

Страница 11: ...ssary for proper installation of the Agrifeed 5500 The standard enclosure is designed to allow wiring without opening the enclosure All wiring is accessible through bottom connectors see Figure 6 Agri...

Страница 12: ...accessed for setup or calibration changes without breaking a physical seal or incrementing an event counter thus providing evidence of tampering The Agrifeed 5500 has two types of sealing provisions...

Страница 13: ...saving changes regardless of how many settings were changed With the indicator off press and hold CLR key and turn power on Continue to hold CLR until Macro Disbl is displayed Key in 60203 and press...

Страница 14: ...3 Printer Port Connections Pin Name Description 1 CTS Clear to Send 2 TXD Transmit 3 RTS Request to Send 4 RXD Receive 5 N C 6 GND Digital Ground 7 N C 8 N C 2 4 3 Comm Port Connection The Comm port i...

Страница 15: ...ut The open circuit voltage across the Remote Key pins is 5 VDC A closed switch will conduct about 0 25 mA Therefore a low voltage switch with gold plated or mercury wetted contacts is recommended The...

Страница 16: ...r is not active pin 3 has a floating output When the mix timer is active i e counting down pin 3 is pulled high to the supply voltage Example The indicator power is supplied by a truck battery typical...

Страница 17: ...press HELP then ENTER YES to display the password screen see Figure 9 2 Key in the 4 digit password KEY IN PASSWORD _ _ _ _ PASSWORD REQUIRED FOR FULL ACCESS ENTER Limited Access HELP Exit Figure 9 K...

Страница 18: ...within a parameter 3 Press HELP to save changes and exit the Quick Menu 3 3 Setup Mode The Setup Mode provides access to all setup parameters and calibration To access the Setup Mode 1 Press HELP the...

Страница 19: ...s pressed from any of these menus the parameters within that menu will be printed Below is an example of the MEMORY MANAGER SETUP print out MEMORY MANAGER SETUP PARAMETERS UNLOAD DATA LOGGER DATA LOGG...

Страница 20: ...the Scale Setup selections 1 Press YES to advance to the next parameter 2 Press NO to select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4 Press HELP again to...

Страница 21: ...erance requirement for loading before auto advancing ingredients OFF 0 5 1 10 ADVANCE DELAY Sets the time requirement for auto advancing ingredients The weight must be in tolerance and stable within t...

Страница 22: ...etc MINIMUM LOW MEDIUM HEAVY MAXIMUM DISPLAY UPDATE RATE Sets the rate at which the weight display is refreshed 5 sec 2 sec 1 sec 2 sec 2 SEC UNITS SETUP Sets the default weight units lb kg Tons lb in...

Страница 23: ...Choose from 7 pre set formats or select CUSTOM format contact your Agrifeed distributor for information on creating custom transmits Refer to section 3 3 3 2 for print styles Press PRINT to preview f...

Страница 24: ...ON XOFF BOTH NONE CTS RTS indicates default setup 3 3 3 1 Custom Print Headers 4 lines of up to 20 characters each may be assigned to the header The CUSTOM PRINT HEADER parameter must be enabled befor...

Страница 25: ...e and Net weights 4 Print style 4 prints the current Time Date and Gross weight 5 Print style 5 prints the TICKET Time Date PEN RECIPE and the amount of product loaded or unloaded in comma delimited f...

Страница 26: ...12345 2090 lb Gross 00 lb Tare 2090 lb Net TICKET 1234567 03 30 pm 04 04 07 RECIPE 13 PEN 12345 AMOUNT 2010 lb 2090 lb Gross 00 lb Tare 2090 lb Net 03 33 pm 04 04 07 2090 lb Gross 1234567 03 33 pm 04...

Страница 27: ...To navigate the Memory Manager Setup selections 1 Press YES to advance to the next parameter 2 Press NO to select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4...

Страница 28: ...ilable for data storage EXAMPLE 500 ROWS USED Shows the number of records that are stored in the history database Also the database may be cleared from this selection Press CLR NO and follow the displ...

Страница 29: ...o select options within a parameter 3 Press HELP to return to the Setup Menu Selection screen 4 Press HELP again to save changes and exit the setup mode Table 9 Remote Display Setup Parameters Paramet...

Страница 30: ...up The Ingredient Setup Mode provides the ability to create edit delete and view ingredients Access the Ingredient Setup as described in section 3 3 Figure 17 Setup Menu Selection Ingredient Setup Pre...

Страница 31: ...1 5 INGREDIENTS 15 Key in Ingred 15 OATS Press Enter 16 FLAKED OATS 17 SORGHOM ADD RECIPE 18 SOY BEAN START BATCH 19 SOY HULLS HELP Exit Figure 19 Ingredient Selection Key in To scroll ingredients use...

Страница 32: ...er as described in section 3 3 6 1 3 Press ENTER to display the Name Ingredient screen see Figure 21 If a name already exists for the selected ingredient the name will appear in the entry screen for e...

Страница 33: ...p as described in section 3 3 2 Select the desired ingredient number as described in section 3 3 6 1 3 Press ENTER to display the Name Ingredient screen see Figure 21 If a name does not exist for the...

Страница 34: ...t list however it will clear the ingredient name and make it unavailable for recipe configuration To delete an ingredient 1 Access the Ingredient Setup as described in section 3 3 2 Select the desired...

Страница 35: ...ration routine to move back one step Pressing CLR at the New Zero prompt will exit the calibration mode If a calibration weight is less than 5 of capacity or if there was a large change in the calibra...

Страница 36: ...ecting span Useful when changing the scale s dead load for example adding safety rails to a scale platform Cal Reset Adjusts the zero and gain factors of the A D amplifier to default values for maximu...

Страница 37: ...alWt is displayed Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting that the cal...

Страница 38: ...hen shows Keyin CalWt 5 Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting that t...

Страница 39: ...splay then shows Keyin CalWt 5 Place the calibration weight on the platform key in the calibration weight and press ENTER to establish span 6 After establishing the span CAL OK is displayed suggesting...

Страница 40: ...establishing zero CAL OK is displayed suggesting that the calibration is acceptable or ReCal is displayed suggesting that the calibration procedure be repeated 6 Press YES at the CAL OK prompt or NO...

Страница 41: ...escribed in section 3 3 2 Press YES to access the calibration routines see Figure 24 3 Press NET GROSS to scroll to the Cal Reset calibration method NOTE If an over load or under load condition exists...

Страница 42: ...the mV V value 0 1 5 0 last entered for the specified load cell 7 Key in the load cell s mV V value and press ENTER or press only ENTER to accept the displayed value 8 Steps 6 7 will be repeated for...

Страница 43: ...tion 14 Once the calibration is accepted in step 5 press ENTER at the ENTER SAVE prompt and again at the ENTER EXIT prompt to save the new calibration and exit the calibration mode 15 To exit the cali...

Страница 44: ...r 4 Pressing CLR a second time will exit the mix time entry mode 5 Pressing CLR or MIX TIMER during the countdown will abort 6 During the countdown the output of pin 3 of the power connector is set hi...

Страница 45: ...y thus no recipe names will appear RECIPES 00 Key in Recipe 00 Horse Feed 01 Pig Meal 02 Chicken Meal 03 Dog food 04 Rabbit Feed Press Enter ADD RECIPE START BATCH HELP Exit Figure 26 Main Recipe Scre...

Страница 46: ...recipe number When an unused unnamed recipe is found the Recipe Name Entry screen appears see Figure 27 3 Up to 100 recipes can be defined Recipe 00 is permanently assigned as a Preset recipe that se...

Страница 47: ...ect a recipe number as described in section 4 1 and press EDIT RECIPE or press ADD RECIPE to assign a new recipe number 2 Enter the recipe name as described in section 4 2 A name must be assigned befo...

Страница 48: ...e recipe pre alarm when adding new recipes see section 4 2 The weight entry method cannot be changed when editing a recipe There are 3 weight entry methods used for loading ingredients WEIGHT LOAD Tar...

Страница 49: ...SELECT INGRED 2 To search for an ingredient press SELECT INGRED to view the ingredient list as described in section 3 3 6 1 Choose the desired ingredient and press ENTER to select it for the recipe Wh...

Страница 50: ...nge the weight entry method To edit a recipe from the weigh mode see Figure 31 1 Key in the desired recipe number and press SELECT RECIPE The selected recipe number will appear in the lower right corn...

Страница 51: ...d from the Recipe Selection screen To print recipes 1 Press SELECT RECIPE to access the recipe list 2 Press PRINT then 3 Press 1 as prompted to print only the current recipe 4 Press 2 as prompted to p...

Страница 52: ...48 This page is intentionally left blank...

Страница 53: ...1 3 5 1 2 Selecting a Recipe 1 To load ingredients of a recipe 2 Make sure the Agrifeed 5500 is in the LOAD mode if it is in the UNLOAD mode press LOAD 3 Select a recipe to load as follows Key in the...

Страница 54: ...ning ingredients of the current recipe batch 5 1 3 Loading Process When loading the target weight is displayed as a negative net weight Fill each ingredient to a net weight of zero 0 During the loadin...

Страница 55: ...ified by the ADVANCE DELAY the next ingredient is automatically selected The weight of the previous ingredient is recorded and the ingredient is deleted from the loading list To Advance Ingredients wi...

Страница 56: ...en and display the next pen in sequence 700 lb Net Pen 01 Cow Barn Special Cow Feed START Figure 33 Start Unload Screen 5 2 3 Unload Process When unloading the target weight is initially displayed Unl...

Страница 57: ...eted This allows spot feeding for individual pens not included in the routing list see section 5 2 1 You can later return to the pen routing list as described in section 5 2 2 5 2 5 Unloading using We...

Страница 58: ...eturns to the weigh mode Selecting NO exits to the weigh mode and the LOAD will remain highlighted until the batch is complete If a pen routing list is loaded or an unload is not complete the UNLOAD w...

Страница 59: ...transmit the totals 05 Zero Max An attempt was made to zero out more than allowed The allowed value is 10 of scale capacity Use the TARE key for subtracting off container weights or if large dead load...

Страница 60: ...or writing data to the EEPROM Call GSE Distributor 23 CheckNVPar Supplementary error message for above errors 24 NVParFull The setup being attempted requires more EEPROM than is currently installed 25...

Страница 61: ...ill prompt Enter Dflt 8 Press ENTER ENTER to begin loading the Agrifeed program If the display went right to the Agrifeed start up screen the following steps will load the program from the eprom into...

Страница 62: ...currently applied signal indicates that the full scale signal will be less than the allowed minimum of the indicator Verify the proper entries for the scale capacity in Section 3 3 2 and for the cali...

Страница 63: ...port number 1 COM PORT 2 PRINTER portXerror This indicates that the Agrifeed 5500 did not check its receive data register in time thus missing a character If this error should occur please notify your...

Страница 64: ...standard weight calibration It should never be necessary to recalibrate the A D However if the values stored at parameters P61110 P61121 appear to be reset to 0 00000 and or 1 00000 then A D re calibr...

Страница 65: ...es of the Agrifeed 5500 can be expanded with the use of one or more option kits This section shows the installation procedures for these options Available options for the Agrifeed 5500 include the fol...

Страница 66: ...ket on flat surface by securing it through the four mounting holes Be sure that when mounting the bracket to a surface it is mounted upright as shown in Figure 34 The five swivel holes should be below...

Страница 67: ...CLK with CLK 3 DCS with DCS 4 5V with GND Be sure to match the twisted pairs as called out above Wire the connector according to the table below Also feed the pigtailed end of the cable through an ava...

Страница 68: ...20 1160 When matching the sockets of the plug to the pins of the receptacle be sure to reference the pin out labeled on the bottom of the Agrifeed 5500 enclosure This pin out label should also be refe...

Страница 69: ...ction data logger and or RF communication to transfer recipe ingredient and pen information Recipes and pen routing can be configured on the PC Load and unload information can be retrieved from the Ag...

Страница 70: ...31 WI 150 Ultra Low Power Weight Indicator Service Manual...

Страница 71: ...31 WI 150 Ultra Low Power Weight Indicator Service Manual...

Страница 72: ...Agrifeed 5500 Reference Manual 39 10 35715 Issue AD Standard Scale Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com...

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