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Model G0634Z/G0634XP (Mfd. Since 01/20)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
replacement parts or additional help with a procedure, call our Technical Support.

Note: Please gather the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Motor will not

start or fuses or

circuit breakers

blow.

1. Emergency off button depressed.

2. Short circuit in line cord or plug.

3. Start capacitor is at fault.

4. Thermal protection circuit breaker amperage

is set too low or motor is at fault.

5. Open circuit in motor or loose connections.

1. Rotate clockwise until it pops out/replace.

2. Repair or replace cord or plug for damaged insulation

and shorted wires.

3. Replace start capacitor.

4. Unplug machine, open magnetic switch cover, turn

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting. If dial cannot be set any

higher, replace motor.

5. Inspect all lead connections on motor for loose or

open connections.

Motor fails to

develop full

power or motor

decreases

rapidly with

load, overheats,

or stalls.

1. Motor run capacitor at fault.

2. Motor overloaded during operation.

3. Air circulation through the motor restricted.

4. Motor overloaded during operation.

5. Thermal protection circuit breaker amperage

is set too low or motor is at fault.

6. Short circuit in motor or loose connections.

7. Circuit breaker tripped.

1. Replace run capacitor.

2. Reduce cutting load; take lighter cuts.

3. Clean out motor to provide normal air circulation.

4. Reduce cutting load; take lighter cuts.

5. Unplug machine, open magnetic switch cover, turn

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting. If dial cannot be set any

higher, replace motor.

6. Repair or replace connections on motor for loose or

shorted terminals or worn insulation.

7. Install correct circuit breaker; reduce number of

machines running on that circuit.

Cutterhead

slows or

squeals

when cutting,

especially on

start-up.

1. V-belt loose.

2. V-belt worn out.

1. Tension V-belt (

Page 48

2. Replace V-belt (

Page 48

Loud repetitious

noise coming

from machine.

1. Pulley set screws or keys are missing or

loose.

2. V-belts are damaged.

3. Motor fan is hitting the cover.

1. Inspect keys and set screws. Replace or tighten if

necessary.

2. Replace V-belts (

Page 48

3. Adjust fan cover mounting position, tighten fan, or

shim fan cover.

Содержание G0634Z insert

Страница 1: ...TERHEAD MANUAL INSERT For Machines Mfd Since 11 20 and Owner s Manual Revised 02 20 Machine Inventory After all the parts have been removed from the crate you should have the following items Common Co...

Страница 2: ...Current Rating 25A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 12 AWG Plug Included No Recommended Plug Type L6 30 Switch Magnet...

Страница 3: ...hickness 2 5mm Cutterhead Speed 5034 RPM Table Information Jointer Table Length 59 1 2 in Table Width 14 in Table Thickness 1 5 8 in Floor to Table Height 35 1 2 in Adjustment Type Knob Table Informat...

Страница 4: ...at all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability 26 5 5 1 5 2 9 7 8 7 8 6 21 1 1 1 21 1 2 10 52 51 22 23 29 31 17 14 6 1 8 19 24...

Страница 5: ...9 5 P0634X029 5 ON BUTTON 10 P0634X010 PLANER SCALE 29 6 P0634X029 6 OFF BUTTON 12 P0634X012 REINFORCEMENT PLATE 30 P0634X030 PHLP HD SCR 10 24 X 5 8 12 1 P0634X012 1 HEX BOLT 5 16 18 X 1 31 P0634X031...

Страница 6: ...OUTFEED TABLE ADJ KNOB 133 P0634X133 KNOB 108 P0634X108 GUIDE SCREW 134 P0634X134 PUSH BLOCK SMALL 109 P0634X109 HEX NUT 1 2 12 135 4 P0634X135 4 L BRACKET 110 P0634X110 INFEED HANDGRIP 135 5 P0634X13...

Страница 7: ...8 SET SCREW M5 8 X 4 206 P0634X206 OUTFEED ROLLER 229 P0634X229 SET SCREW 1 4 20 X 3 4 CONE PT 207 P0634X207 INFEED ROLLER 230 P0634X230 MOTOR 5HP 220V 1 PH 208 P0634X208 COVER 230 1 P0634X230 1 JUNCT...

Страница 8: ...T SCREW 1 4 20 X 1 307 P0634X307 BALL BEARING 6204 2RS 327 P0634X327 HEX NUT 1 4 20 308 P0634X308 TENSION SPRING 328 P0634X328 CAP SCREW 5 16 18 X 2 309 P0634X309 BALL BEARING 608 2RS 329 P0634X329 FL...

Страница 9: ...MM 407 P0634X407 GEAR BOX 426 P0634X426 ROLL PIN 5 X 30 408 P0634X408 BUSHING 427 P0634X427 SET SCREW 5 16 18 X 1 4 408 1 P0634X408 1 SELF LUBRICATING SHLDR BUSHING 428 P0634X428 FLAT WASHER 408 2 P06...

Страница 10: ...1 2 SWING LEVER M 509 P0634X509 HEX BOLT 5 16 18 X 1 501 3 P0634X501 3 LIMIT SWITCH BRACKET 510 P0634X510 HEX BOLT 5 16 18 X 1 2 502 P0634X502 COMPRESSION SPRING 511 P0634X511 HEX NUT 5 16 18 503 P063...

Страница 11: ...0634X625 FENCE SUPPORT 607 P0634X607 PHLP HD SCR M4 7 X 6 626 P0634X626 FENCE SUPPORT PLATE 608 P0634X608 REAR GUARD CONNECTOR 627 P0634X627 FLAT HD SCR 10 24 X 3 8 608 1 P0634X608 1 REAR GUARD LINK 6...

Страница 12: ...LABEL 803 P0634X803 CUTTERHEAD WARNING LABEL 811 P0634X811 TABLE LOCK KNOB NOTICE 804 P0634X804 EAR PROTECTION LABEL 812 P0634X812 CHANGE LEVER LABEL 805 P0634X805 DISCONNECT POWER LABEL 813 P0634X813...

Страница 13: ...L WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL8977 PRINTED IN TAIWAN V4 02 20 MODEL G0634Z G0634XP JOINTER PLANER...

Страница 14: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 15: ...Jointer 34 Edge Jointing 35 Bevel Cutting On Jointer 36 Jointer Planer Conversion 37 Planing Tips 39 Common Planing Problems 39 Setting Planer Depth of Cut 40 SECTION 5 ACCESSORIES 41 SECTION 6 MAINTE...

Страница 16: ...We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that somet...

Страница 17: ...to better understand the instructions in this manual G0634XP Shown Planer Table Height Lock Lever Planer Table Height Handwheel Emergency Stop Button Magnetic Switch Table Lock Lever 1 of 2 Planer Tab...

Страница 18: ...table height lock is loosened E Infeed Table Height Lock Secures infeed table height adjustment requires 6mm hex wrench Figure 2 Location of infeed jointer table adjustment controls G0634XP shown Figu...

Страница 19: ...oned at 45 when adjusting tilt setting H Fence Adjustment Knob Rotates to adjust lateral position of fence along width of jointer tables I Fence Lock Lever Tightens to secure fence position along widt...

Страница 20: ...allow removal of fence when converting jointer to planer T Figure 10 Locations of table lock levers G0634XP shown U Table Lock Levers Loosen and pull out to swing jointer tables into UP position when...

Страница 21: ...for jointer operation Figure 12 Location of jointer planer selection lever G0634Z shown X Table Height Lock Lever Tightens to secure planer table height adjustment loosens to allow adjustment Y Table...

Страница 22: ...Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Length 10 ft Cord Gauge 12 gauge Recommended Breaker Size 30 amp Plug No Motors Main Type TEFC Capacitor Start Induction Hors...

Страница 23: ...oor To Table Height 35 1 2 in Table Information Planer Table Length 23 1 8 in Table Width 12 1 4 in Table Thickness 1 5 8 in Floor To Table Height 32 1 2 in Construction Body Assembly Construction Cas...

Страница 24: ...uirement 220V Single Phase 60 Hz Minimum Circuit Size 30 Amp Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Length 10 ft Cord Gauge 12 Gauge Plug Included No Recommened Plug...

Страница 25: ...Height 35 1 2 in Table Information Planer Table Length 23 1 8 in Table Width 12 1 4 in Table Thickness 1 5 8 in Floor To Table Height 32 1 2 in Construction Body Assembly Construction Cast Iron Cutter...

Страница 26: ...op kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MEN...

Страница 27: ...with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and be...

Страница 28: ...crease risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do no...

Страница 29: ...rt stands for long stock SECURE KNIVES INSERTS Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adju...

Страница 30: ...re may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circu...

Страница 31: ...ounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately replace it with a new one Serious injury could occur if you connect machine to power before c...

Страница 32: ...Pair Lifting Equipment Min 800 lb Capacity 1 Lifting Sling 800 lb Capacity Optional 1 Dust Collection System 1 Dust Hose 4 length as needed 1 Hose Clamp 4 1 Shop Rags for Cleaning As needed Degreaser...

Страница 33: ...cannot find an item on this list care fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the...

Страница 34: ...20 Model G0634Z G0634XP Mfd Since 01 20 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Страница 35: ...ther the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses...

Страница 36: ...ribed in this manual See below for required space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine compo...

Страница 37: ...ugh to clear the floor Figure 18 Example of lifting Model G0634Z G0634XP with forklift You can also attach hooks and lifting slings to the machine using the three lifting holes shown in Figures 19 20...

Страница 38: ...Outfeed Infeed Assembly Models G0634Z and G0634XP come fully assem bled except for installation of the cutterhead guard see Figure 21 The cutterhead guard helps to protect hands and fingers from the...

Страница 39: ...or purchase a good dust collection how to book This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in perma nent respiratory illness Re...

Страница 40: ...ching receptacle 5 Twist Emergency Stop button clockwise until it springs out see Figure 26 This resets the switch so the machine can start 6 Press ON button to turn machine ON Verify motor starts up...

Страница 41: ...sing is normal during the life of the machine and does not indicate premature belt failure is in progress For your convenience the adjustments listed below have been performed at the factory and no fu...

Страница 42: ...machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec...

Страница 43: ...1 16 However as long as you move the handwheel in the same direc tion during operation backlash will not be a factor Typical Planing Operation 5 When all safety precautions have been taken turns plane...

Страница 44: ...ection along the edge of the board decrease the cutting depth and make additional passes With Grain Against Grain CORRECT INCORRECT Figure 28 Correct and incorrect grain alignment to cutterhead planer...

Страница 45: ...laner 1 4 Min 1 Min 12 Min Wood Types Figure 31 Janka Hardness Rating for some common wood species The species of wood as well as its condition greatly affects the depth of cut the jointer planer can...

Страница 46: ...o 3 16 however the recom mended depth of cut per pass is 1 16 1 8 depend ing on the operation DO NOT exceed the recommended depth of cut per pass or kickback and serious injury may occur Adjusting Inf...

Страница 47: ...involves four steps performed in the order below 1 Surface Plane on Jointer Concave face of workpiece is surface planed flat with jointer Squaring stock means making it flat and paral lel along both l...

Страница 48: ...cks whenever practical to further reduce risk of accidental hand contact with cutterhead 3 Set fence to 90 4 Start jointer 5 Place workpiece firmly against fence and infeed table CAUTION To ensure wor...

Страница 49: ...d to pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce r...

Страница 50: ...nd place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed end of the workpiece while feeding and repeat same action with your trailing hand when i...

Страница 51: ...ed up The Model G0634Z G0634XP is ready for jointer operations after it is first setup To use the machine as a planer you must convert it from a jointer to a planer To convert the machine for planer o...

Страница 52: ...to release tables see Figure 42 Figure 41 Example of machine converted to planer Planer Dust Port 7 Swing planer dust port clockwise over cutterhead and connect dust collection hose as shown in Figur...

Страница 53: ...d end of the planer The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed Planing Tips Inspect your lumb...

Страница 54: ...ut Rippled Cut Problem Regularly spaced indentations across face of workpiece are caused by excessive out feed roller pressure or excessive feed rate Solution Reduce outfeed roller pressure reduce fee...

Страница 55: ...rances needed when making planer adjustments Perfect for adjusting infeed outfeed rollers pressure bars chip breakers and bed rollers Accurate to 0 001 Indicator rotates 360 Also a great setup tool fo...

Страница 56: ...These traditional dial calipers are accurate to 0 001 and can measure outside surfaces inside surfaces and heights depths Features stainless steel shock resistant construc tion and a dust proof displa...

Страница 57: ...eaning the Model G0634Z G0634XP is relative ly easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to re...

Страница 58: ...he rotation of the leadscrew see Figure 53 Remove the leadscrew access panel see Figure 54 to access these parts Clean and apply a thin coat of ISO 68 machine oil to the outside surface of the column...

Страница 59: ...Oil Type SB1365 or ISO 68 Equivalent Oil Amount 1 2 Drops Frequency As Needed The jointer infeed and outfeed table elevation knobs and pivot points require periodic lubrica tion Raise and secure table...

Страница 60: ...or motor decreases rapidly with load overheats or stalls 1 Motor run capacitor at fault 2 Motor overloaded during operation 3 Air circulation through the motor restricted 4 Motor overloaded during ope...

Страница 61: ...t Always reduce cutting depth when surface planing or working with hardwoods Fuzzy grain 1 Wood may have high moisture content or surface wetness 2 Dull inserts 1 Check moisture content and allow to d...

Страница 62: ...x 4 Length as Needed 1 To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Tensioning V Belts 1 DISCONNECT MACHINE FROM POWER...

Страница 63: ...motor mount adjustment nuts and raise motor see Figure 63 to complete ly remove V belt tension It may help to use a 2x4 as a lever to lift motor 6 Remove both belts and replace them with a new matche...

Страница 64: ...clamps on each pulley with adjustment shafts facing out Place a straightedge on the clamps as shown in Figure 65 and visually check pulley alignment Figure 65 Checking belt alignment C Clamp On Pulley...

Страница 65: ...Parallelism 1 DISCONNECT MACHINE FROM POWER 2 Put on heavy leather gloves then remove the cutterhead guard and fence 3 Place the straightedge on the outfeed table so it hangs over the cutterhead in o...

Страница 66: ...table and adjust the infeed table even with the outfeed table as shown in Figure 70 2 Raise the stop bolts just enough so the front edge of the table is higher than the cutterhead then adjust each st...

Страница 67: ...w Shimming the top position will raise the rear cutterhead side of the table shimming the lower position will raise the rear infeed side 6 Repeat Step 3 with each of the remaining straightedge positio...

Страница 68: ...rhead Table Side to Side 0 002 Head Casting Table Front Back 0 020 Figure 76 Side to side parallelism of table and cutterhead Cutterhead Table Parallel Parallel SIDE TO SIDE Table NOT Parallel NOT Par...

Страница 69: ...he insert should be replaced To rotate or change a carbide insert 1 DISCONNECT MACHINE FROM POWER 2 Remove any sawdust from the head of the carbide insert Torx screw 3 Remove the Torx screw and carbid...

Страница 70: ...80 Infeed table even with outfeed table Straightedge Infeed Outfeed Figure 81 Depth scale adjusted to 0 position Depth Scale Pointer Depth Scale Calibrating Depth Scale Setting Fence Stops G0634Z The...

Страница 71: ...35 or with a 45 square 4 Retighten the lock nut loosened in Step 2 Setting Fence Stops G0634XP The fence stops simplify the task of adjusting the fence to 45 and 90 Items Needed Qty 45 Square 1 90 Squ...

Страница 72: ...table and try engaging the lock lever 6 Repeat Steps 3 5 until the lever engages then secure the lock nut Figure 86 Table lock lever bolt Lock Nut Special Bolt Adjusting Table Lock Levers To set the...

Страница 73: ...m hex wrench tighten the gib set screw a small amount then check the table by moving it up and down Adjust the set screw as needed until the friction of the table movement is balanced between minimal...

Страница 74: ...ws 1 2 to 1 turn clockwise to decrease spring tension Figure 89 Spring tension screws Tension Screws Anti Kickback Fingers Figure 90 Location of anti kickback fingers Anti Kickback Fingers The anti ki...

Страница 75: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverte...

Страница 76: ...4XP Mfd Since 01 20 READ ELECTRICAL SAFETY ON PAGE 61 Electrical Components Figure 91 Magnetic switch Figure 93 Start capacitor Figure 94 Run capacitor Figure 95 Jointer table limit switch Figure 92 E...

Страница 77: ...15 SDE NC16 MAGNETIC SWITCH ASSEMBLY Ground Ground Ground RA 30 Ground 220V MOTOR Run Capacitor 50uF 350VAC Ground Hot Rd Rd Bk Bk Gn Gn Bl Bl Bl Bl Bk Rd Rd Rd Bk Bk Rd Rd Bk Bk Gn Gn Gn Gn Wt Wt Wt...

Страница 78: ...e that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability 26 5 5 1 5 2 9 7 8 7 8 6 21 1 1 1 21 1 2 10 52 51 22 23 29 31 17 14 6 1 8 1...

Страница 79: ...5 1 HEX BOLT 5 16 18 X 1 2 29 2 P0634Z029 2 MAG SWITCH BACK COVER 5 2 P0634Z005 2 FLAT WASHER 5 16 29 3 P0634Z029 3 CONTACTOR SDE MA 18 220V 6 P0634Z006 CARRIAGE BOLT 3 8 16 X 1 29 4 P0634Z029 4 OL RE...

Страница 80: ...PRING 105 P0634Z105 HINGE SHAFT A 133 P0634Z133 KNOB 106 P0634Z106 HINGE SHAFT B 134 P0634Z134 PUSH BLOCK SMALL PAIR 107 P0634Z107 OUTFEED TABLE ADJ KNOB 135 4 P0634Z135 4 JOINTER DUST PORT L BRACKET...

Страница 81: ...8 P0634XP228 SET SCREW M5 8 X 4 G0634XP 207 P0634Z207 INFEED ROLLER 228V2 P0634Z228V2 SET SCREW M5 8 X 4 V2 01 08 G0634Z 208V2 P0634Z208V2 COVER V2 04 16 G0634Z 229V2 P0634Z229V2 SET SCREW 1 4 20 X 3...

Страница 82: ...07 BALL BEARING 6204 2RS 328 P0634Z328 CAP SCREW 5 16 18 X 2 308 P0634Z308 TENSION SPRING 329 P0634Z329 FLAT WASHER 5 16 309 P0634Z309 BALL BEARING 608 2RS 330 P0634Z330 HEX NUT 5 16 18 310 P0634Z310...

Страница 83: ...34Z407 GEAR BOX 426 P0634Z426 ROLL PIN 5 X 30 408 P0634Z408 BUSHING 427 P0634Z427 SET SCREW 5 16 18 X 1 4 408 1 P0634Z408 1 SELF LUBRICATING SHLDR BUSHING 428 P0634Z428 FENDER WASHER 13 5 X 34 X 4MM 4...

Страница 84: ...2 P0634Z501 2 SWING LEVER M 509 P0634Z509 HEX BOLT 5 16 18 X 1 501 3 P0634Z501 3 LIMIT SWITCH BRACKET 510 P0634Z510 HEX BOLT 5 16 18 X 1 2 502 P0634Z502 COMPRESSION SPRING 511 P0634Z511 HEX NUT 5 16...

Страница 85: ...ode to visit our Parts Store Fence G0634Z 612 603 605 606 607 620 619 610 620 626 620 619 618 617 621V2 602V2 625 628 629 630 631 632 620 618 633 634 635 637 638 611 616 604 608 614 638 639 615 604 1...

Страница 86: ...634 P0634Z634 SET SCREW 5 16 18 X 1 610 P0634Z610 SLIDING BOLT 635 P0634Z635 HEX NUT 5 16 18 611 P0634Z611 ECCENTRIC SHAFT 636 P0634Z636 CONTROL KNOB 612 P0634Z612 LOCK KNOB 3 8 16 636 1 P0634Z636 1...

Страница 87: ...PORT PLATE 607 P0634XP607 PHLP HD SCR M4 7 X 6 627 P0634XP627 FLAT HD SCR 10 24 X 3 8 608 P0634XP608 REAR GUARD CONNECTOR 631V2 P0634XP631V2 FENCE RAIL W HOLES V2 04 11 608 1 P0634XP608 1 REAR GUARD L...

Страница 88: ...ves jewelry or other items that can get entangled in moving parts Tie back long hair and roll up long sleeves 6 Ensure machine is correctly set up before starting 7 Do not plane two boards of varying...

Страница 89: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 90: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 91: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 92: ......

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