background image

21

C

C

C

C

C

I R

I R

I R

I R

I RC U L

C U L

C U L

C U L

C U LA

A

A

A

AT I N G

T I N G

T I N G

T I N G

T I N G

  A

  A

  A

  A

  A

I R

I R

I R

I R

I R

     

A N D

A N D

A N D

A N D

A N D

  F

  F

  F

  F

  F

I L

I L

I L

I L

I LT E R S

T E R S

T E R S

T E R S

T E R S

P

P

P

P

P

ROPANE

ROPANE

ROPANE

ROPANE

ROPANE

 G

 G

 G

 G

 G

AS

AS

AS

AS

AS

 P

 P

 P

 P

 P

IPING

IPING

IPING

IPING

IPING

 C

 C

 C

 C

 C

HARTS

HARTS

HARTS

HARTS

HARTS

3/8"

1/2"

5/8"

3/4"

7/8"

1/2"

3/4"

10

730

1,700

3,200

5,300

8,300

3,200

7,500

20

500

1,100

2,200

3,700

5,800

2,200

4,200

30

400

920

2,000

2,900

4,700

1,800

4,000

40

370

850

1,700

2,700

4,100

1,600

3,700

50

330

770

1,500

2,400

3,700

1,500

3,400

60

300

700

1,300

2,200

3,300

1,300

310

80

260

610

1,200

1,900

2,900

1,200

2,600

100

220

540

1,000

1,700

2,600

1,000

2,300

125

200

490

900

1,400

2,300

900

2,100

150

190

430

830

1,300

2,100

830

1,900

175

170

400

780

1,200

1,900

770

1,700

200

160

380

730

1,100

1,800

720

1,500

Sizing Between First and Second Stage Regulator*
Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting.
Capacities in 1,000 BTU/hour.

Nominal Pipe Size

Schedule 40

Tubing Size, O.D. Type L

Pipe or
Tubing

Length,

Feet

3/8"

1/2"

5/8"

3/4"

7/8"

1-1/8"

1/2"

3/4"

1"

1-1/4" 1-1/2"

10

39

92

199

329

501

935

275

567

1,071

2,205

3,307

20

26

62

131

216

346

630

189

393

732

1,496

2,299

30

21

50

107

181

277

500

152

315

590

1,212

1,858

40

19

41

90

145

233

427

129

267

504

1,039

1,559

50

18

37

79

131

198

376

114

237

448

91

1,417

60

16

35

72

121

187

340

103

217

409

834

1,275

80

13

29

62

104

155

289

89

185

346

724

1,066

100

11

26

55

90

138

255

78

162

307

630

976

125

10

24

48

81

122

224

69

146

275

567

866

150

9

21

43

72

109

202

63

132

252

511

787

200

8

19

39

66

100

187

54

112

209

439

665

250

8

17

36

60

93

172

48

100

185

390

590

Pipe or

Tubing

Length,

Feet

Nominal Pipe Size

Schedule 40

Tubing Size, O.D. Type L

Sizing  Between Second Stage and Appliance Regulator*
Maximum Pro pane Capacities listed are based on 2 psig p re ssure drop a t 10 psig setting.
Cap acities in 1,000 BTU/h our.

C

C

C

C

C

I R

I R

I R

I R

I RC U L

C U L

C U L

C U L

C U LA

A

A

A

ATING

TING

TING

TING

TING

  A

  A

  A

  A

  A

I R

I R

I R

I R

I R

     

A N D

A N D

A N D

A N D

A N D

  F

  F

  F

  F

  F

I L

I L

I L

I L

I LTERS

TERS

TERS

TERS

TERS

N

EVER

 

ALLOW

 

THE

 

PRODUCTS

 

OF

 

COMBUSTION

,

 

INCLUDING

 

CARBON

 

MONOXIDE

,

 

TO

 

ENTER

 

THE

 

RETURN

 

DUCT

 

WORK

 

OR

 

CIRCULATION

 

AIR

 

SUPPLY

.

WARNING

Duct systems and register sizes must be properly designed for the
CFM and external static pressure rating of the furnace. Ductwork
should be designed in accordance with the recommended meth-
ods of “Air Conditioning Contractors of America” Manual D.

A duct system must be installed in accordance with Standards of
the National Board of Fire Underwriters for the Installation of Air
Conditioning, Warm Air Heating and Ventilating Systems. Pamphlets
No. 90A and 90B.

A closed return duct system must be used, with the return duct
connected to the furnace. NOTE:

NOTE:

NOTE:

NOTE:

NOTE:   

   

   

   

    Ductwork must never be at-

tached to the back of the furnace.  For installations requiring more
than 1800 CFM, use a bottom return or two sided return. Supply and
return connections to the furnace may be made with flexible joints
to reduce noise transmission. To prevent the blower from inter-
fering with combustion air or draft when a central return is used, a
connecting duct must be installed between the unit and the utility
room wall. A room, closet, or alcove must not be used as a return air
chamber.

When the furnace is used in connection with a cooling unit, the
furnace should be installed in parallel with or on the upstream side
of the cooling unit to avoid condensation in the heating element.

With a parallel flow arrangement, the dampers or other means used
to control the flow of air must be adequate to prevent chilled air
from entering the furnace and, if manually operated, must be
equipped with means to prevent operation of either unit unless the
damper is in the full heat or cool position.

When the furnace is installed without a cooling coil, it is recom-
mended that a removable access panel be provided in the outlet air
duct. This opening shall be accessible when the furnace is installed
and shall be of such a size that the heat exchanger can be viewed
for visual light inspection or such that a sampling probe can be
inserted into the airstream. The access panel must be made to pre-
vent air leaks when the furnace is in operation.

When the furnace is heating, the temperature of the return air
entering the furnace must be between 55°F and 100°F.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by a duct sealed to the furnace
casing and terminating outside the space containing the furnace.

F

FF

F

F

ILTERS

ILTERS

ILTERS

ILTERS

ILTERS

 - R

 - R

 - R

 - R

 - R

EAD

EAD

EAD

EAD

EAD

 T

 T

 T

 T

 T

HIS

HIS

HIS

HIS

HIS

 S

 S

 S

 S

 S

ECTION

ECTION

ECTION

ECTION

ECTION

 B

 B

 B

 B

 B

EFORE

EFORE

EFORE

EFORE

EFORE

 I

 I

 I

 I

 I

NSTALLING

NSTALLING

NSTALLING

NSTALLING

NSTALLING

 T

 T

 T

 T

 T

HE

HE

HE

HE

HE

 R

 R

 R

 R

 R

ETURN

ETURN

ETURN

ETURN

ETURN

A

A

A

A

A

IR

IR

IR

IR

IR

 D

 D

 D

 D

 D

UCTWORK

UCTWORK

UCTWORK

UCTWORK

UCTWORK

Filters must be used with this furnace. Discuss filter maintenance
with the building owner.  Filters do not ship with this furnace, but
must be provided by the installer. Filters must comply with UL900
or CAN/ULCS111 standards. If the furnace is installed without filters,
the warranty will be voided.

NO

NO

NO

NO

NOTE:

TE:

TE:

TE:

TE: An undersized opening will cause reduced airflow. The

bottom return is set up as a knock out.

U

U

U

U

U

PRIGHT

PRIGHT

PRIGHT

PRIGHT

PRIGHT

 I I I I I

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

Depending on the installation and/or customer preference, differ-
ing filter arrangements can be applied.  Filters can be installed in
the central return register or a side panel external filter rack kit
(upflows), or the ductwork above a downflow furnace.  As an alter-
native, a media air filter or electronic air cleaner can be used as the
primary filter.

C

C

C

C

C

IRCULATION

IRCULATION

IRCULATION

IRCULATION

IRCULATION

 A

 A

 A

 A

 A

IR

IR

IR

IR

IR

 F

 F

 F

 F

 F

ILTERS

ILTERS

ILTERS

ILTERS

ILTERS

One of the most common causes of a problem in a forced air heat-
ing system is a blocked or dirty filter. Circulating air filters must be
inspected monthly for dirt accumulation and replaced if necessary.
Failure to maintain clean filters can cause premature heat exchanger
failure.

A new home may require more frequent replacement until all con-
struction dust and dirt is removed. Circulating air filters are to be
installed in the return air duct external to the furnace cabinet.

FURNACE INPUT

FILT ER SIZ E

70M

768 in

2

90M

960 in

2

115M

1022 in

2

D ISP OSA B LE  N OM IN A L  300  F .M .  F A C E  VELOC IT Y

M INIM UM  FIL TER SIZES fo r  DISPOSABL E FIL TERS

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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