background image

34

O

O

O

O

O

P E R

P E R

P E R

P E R

P E RA

A

A

A

AT I O N A L

T I O N A L

T I O N A L

T I O N A L

T I O N A L

  C

  C

  C

  C

  C

H E C K

H E C K

H E C K

H E C K

H E C KS

S

S

S

S

  &   S

  &   S

  &   S

  &   S

  &   S

A F E T

A F E T

A F E T

A F E T

A F E TY

Y

Y

Y

Y

  C

  C

  C

  C

  C

I R

I R

I R

I R

I RC U I T

C U I T

C U I T

C U I T

C U I T

  D

  D

  D

  D

  D

E S

E S

E S

E S

E SC R I P

C R I P

C R I P

C R I P

C R I PT I O N

T I O N

T I O N

T I O N

T I O N

F

FF

F

F

AN

AN

AN

AN

AN

 O

 O

 O

 O

 O

NLY

NLY

NLY

NLY

NLY

 M

 M

 M

 M

 M

ODE

ODE

ODE

ODE

ODE

The normal operational sequence in fan only mode is as follows:

R and G thermostat contacts close, initiating a call for fan.

Integrated control module performs safety circuit checks.

Circulator blower is energized on continuous fan speed (30%
of the furnace’s maximum airflow capability) following a
five (5) second delay.  Electronic air cleaner terminal is
energized.

Circulator blower runs, integrated control module monitors
safety circuits continuously.

R and G thermostat contacts open, completing the call for
fan.

Circulator blower is de-energized.  Electronic air cleaner
terminal is de-energized.

Furnace awaits next call from thermostat.

O

O

O

O

O

P E R

P E R

P E R

P E R

P E RA

A

A

A

ATIONAL

TIONAL

TIONAL

TIONAL

TIONAL

  C

  C

  C

  C

  C

H E C K

H E C K

H E C K

H E C K

H E C KS

S

S

S

S

The burner flames should be inspected with the burner compart-
ment door installed.  Flames should be stable, quiet, soft, and blue
(dust may cause orange tips but they must not be yellow).  Flames
should extend directly outward from the burners without curling,
floating, or lifting off.  Flames must not impinge on the sides of the
heat exchanger firing tubes.

 

Burner Flame

S

SS

S

S

AFETY

AFETY

AFETY

AFETY

AFETY

  C

  C

  C

  C

  C

IRCUIT

IRCUIT

IRCUIT

IRCUIT

IRCUIT

  D

  D

  D

  D

  D

ESCRIPTION

ESCRIPTION

ESCRIPTION

ESCRIPTION

ESCRIPTION

A number of safety circuits are employed to ensure safe and proper
furnace operation.  These circuits serve to control any potential
safety hazards and serve as inputs in the monitoring and diagnosis
of abnormal function.  These circuits are continuously monitored
during furnace operation by the integrated control module.

IIIII

NTEGRATED

NTEGRATED

NTEGRATED

NTEGRATED

NTEGRATED

 C

 C

 C

 C

 C

ONTROL

ONTROL

ONTROL

ONTROL

ONTROL

 M

 M

 M

 M

 M

ODULE

ODULE

ODULE

ODULE

ODULE

The integrated control module is an electronic device which, if a
potential safety concern is detected, will take the necessary pre-
cautions and provide diagnostic information through an LED.

P

P

P

P

P

RIMARY

RIMARY

RIMARY

RIMARY

RIMARY

 L

 L

 L

 L

 L

IMIT

IMIT

IMIT

IMIT

IMIT

The primary limit control is located on the partition panel and moni-
tors heat exchanger compartment temperatures.  It is a normally-
closed (electrically), automatic reset, temperature-activated sen-
sor.  The limit guards against overheating as a result of insufficient
conditioned air passing over the heat exchanger.

A

A

A

A

A

UXILIARY

UXILIARY

UXILIARY

UXILIARY

UXILIARY

 L

 L

 L

 L

 L

IMIT

IMIT

IMIT

IMIT

IMIT

The auxiliary limit controls  are located on or near the circulator
blower and monitors blower compartment temperatures.  They are
a normally-closed (electrically), auto-reset sensors.  These limits
guard against overheating as a result of insufficient conditioned air
passing over the heat exchanger.

R

R

R

R

R

OLLOUT

OLLOUT

OLLOUT

OLLOUT

OLLOUT

 L

 L

 L

 L

 L

IMIT

IMIT

IMIT

IMIT

IMIT

The rollout limit controls are mounted on the burner/manifold as-
sembly and monitor the burner flame.  They are normally-closed
(electrically), manual-reset sensors.  These limits guard against burner
flames not being properly drawn into the heat exchanger.

P

P

P

P

P

RESSURE

RESSURE

RESSURE

RESSURE

RESSURE

 S

 S

 S

 S

 S

WITCHES

WITCHES

WITCHES

WITCHES

WITCHES

The pressure switches are normally-open (closed during operation)
negative air pressure-activated switches.  They monitor the airflow
(combustion air and flue products) through the heat exchanger via
pressure taps located on the induced draft blower and the coil front
cover.  These switches guard against insufficient airflow (combus-
tion air and flue products) through the heat exchanger and/or blocked
condensate drain conditions.

F

FF

F

F

LAME

LAME

LAME

LAME

LAME

 S

 S

 S

 S

 S

ENSOR

ENSOR

ENSOR

ENSOR

ENSOR

The flame sensor is a probe mounted to the burner/manifold as-
sembly which uses the principle of flame rectification to determine
the presence or absence of flame.

T

T

T

T

T

ROUBLESHOOTING

ROUBLESHOOTING

ROUBLESHOOTING

ROUBLESHOOTING

ROUBLESHOOTING

E

EE

E

E

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

 D

 D

 D

 D

 D

ISCHARGE

ISCHARGE

ISCHARGE

ISCHARGE

ISCHARGE

 (ESD) P

 (ESD) P

 (ESD) P

 (ESD) P

 (ESD) P

RECAUTIONS

RECAUTIONS

RECAUTIONS

RECAUTIONS

RECAUTIONS

NO

NO

NO

NO

NOTE:

TE:

TE:

TE:

TE:  Discharge body’s static electricity before touching unit.  An

electrostatic discharge can adversely affect electrical components.

Use the following precautions during furnace installation and ser-
vicing to protect the integrated control module from damage.  By
putting the furnace, the control, and the person at the same elec-
trostatic potential, these steps will help avoid exposing the inte-
grated control module to electrostatic discharge.  This procedure is
applicable to both installed and uninstalled (ungrounded) furnaces.

1. Disconnect all power to the furnace.  Do not touch the

integrated control module or any wire connected to the
control prior  to discharging your body’s electrostatic  charge
to ground.

2. Firmly touch a clean, unpainted, metal surface of the furnace

away from the control.  Any tools held in a  person’s hand
during grounding will be discharged.

3. Service integrated control module or connecting wiring

following the discharge process in step 2.  Use caution not
to recharge your body with static electricity; (i.e., do not
move or shuffle your feet, do not touch ungrounded objects,
etc.).  If you come in contact with an ungrounded object,
repeat step 2 before touching control or wires.

4. Discharge your body to ground before removing a new

control from its container.  Follow steps 1 through 3 if
installing the control on a furnace.  Return any old or new

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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