background image

18

G

G

G

G

G

A S

A S

A S

A S

A S

  S

  S

  S

  S

  S

U P P L

U P P L

U P P L

U P P L

U P P LY

Y

Y

Y

Y

     

A N D

A N D

A N D

A N D

A N D

  P

  P

  P

  P

  P

I P I N G

I P I N G

I P I N G

I P I N G

I P I N G

If it is necessary for the installer to supply additional line voltage
wiring to the inside of the furnace, the wiring must conform to all
local codes, and have a minimum temperature rating of 105°C.  All
line voltage wire splices must be made inside the furnace junction
box.

The integrated control module humidifier terminals (HUM) are en-
ergized with 115 volts whenever the induced draft blower is ener-
gized.  The integrated control module electronic air cleaner termi-
nals (EAC) are energized with 115 volts whenever the circulator
blower is energized.

24 V

24 V

24 V

24 V

24 V

OLT

OLT

OLT

OLT

OLT

 H

 H

 H

 H

 H

UMIDIFIER

UMIDIFIER

UMIDIFIER

UMIDIFIER

UMIDIFIER

A 5" long brown wire in the wire harness at the low fire pressure
switch provides 24 VAC humidifier control.  This wire is powered
any time the pressure switch is closed.  To connect 24 VAC HUM,
connect the 24 VAC line of the humidifier to the 5” brown wire.  The
connection can be made by either stripping the wire and using a
wire nut or by using a field supplied quick connect terminal.  The
wiring must conform to all local and national codes.  Connect the
COM side of the humidifier to the C terminal on the furnace control
board (or to the COM side of the 24 VAC transformer).  Do not
connect 115V humidifier to these terminals.

G

G

G

G

G

A S

A S

A S

A S

A S

  S

  S

  S

  S

  S

UPPL

UPPL

UPPL

UPPL

UPPLY

Y

Y

Y

Y

     

A N D

A N D

A N D

A N D

A N D

  P

  P

  P

  P

  P

IPING

IPING

IPING

IPING

IPING

The furnace rating plate includes the approved furnace gas input
rating and gas types.  The furnace must be equipped to operate on
the type of gas applied.  This includes any conversion kits required
for alternate fuels and/or high altitude.

CAUTION

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

,

 

THE

 

INLET

 

GAS

 

SUPPLY

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

 

WITH

 

ALL

 

OTHER

 

HOUSEHOLD

 

GAS

 

FIRED

 

APPLIANCES

 

OPERATING

.

Inlet gas supply pressures must be maintained within the ranges
specified in the following table.  The supply pressure must be con-
stant and available with all other household gas fired appliances
operating.  The minimum gas supply pressure must be maintained
to prevent unreliable ignition.  The maximum must not be exceeded
to prevent unit overfiring.

Natural Gas

Minimum: 5.0" w.c.

Maximum:10.0" w.c.

Propane Gas

Minimum: 11.0" w.c.

Maximum:13.0" w.c.

Inlet Gas Supply Pressure

NOTE:  

NOTE:  

NOTE:  

NOTE:  

NOTE:  Adjusting the minimum supply pressure below the limits in
the above table could lead to unreliable ignition.  Gas input to the
burners must not exceed the rated input shown on the rating plate.
Overfiring of the furnace can result in premature heat exchanger
failure. Gas pressures in excess of 13 inches water column can also
cause permanent damage to the gas valve.

At all altitudes, the manifold pressure must be within 0.3 inches
w.c. of that listed in the Specification Sheet applicable to your model

for the fuel used. At all altitudes and with either fuel, the air tempera-
ture rise must be within the range listed on the furnace nameplate.
Should this appliance be converted to LP, refer to the instructions
included in the factory authorized LP conversion kit.

H

H

H

H

H

IGH

IGH

IGH

IGH

IGH

 A

 A

 A

 A

 A

LTITUDE

LTITUDE

LTITUDE

LTITUDE

LTITUDE

 D

 D

 D

 D

 D

ERATE

ERATE

ERATE

ERATE

ERATE

IMPOR

IMPOR

IMPOR

IMPOR

IMPORT

T

T

T

TANT NO

ANT NO

ANT NO

ANT NO

ANT NOTE: 

TE: 

TE: 

TE: 

TE: The furnace will naturally derate itself with

altitude. Do not attempt to increase the firing rate by changing
orifices or increasing the manifold pressure. This can cause poor
combustion and equipment failure.

High altitude installations may require both a pressure switch and
an orifice change.  These changes are necessary to compensate for
the natural reduction in the density of both the gas fuel and the
combustion air at higher altitude.

For installations above 7000 feet, please refer to your  distributor for
required kit(s).

High Stage Low Stage

Natural

None

#43

3.5" w.c.

1.9" w.c.

None

Propane

LPM-05*

1

LPM-06*

2

#55

10.0" w.c.

6.0" w.c.

None

0-7000

Manifold Pressure

Pressure

Switch Change

Altitude

Kit

1

 LPM-05* supports White-Rodgers 2-stage valve only

2

 LPM-06* supports Honeywell and White-Rodgers 2-stage valves

Orifice

NOTE:

  In Canada, gas furnaces are only certified to 4500 feet.

Gas

Contact the distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installa-
tions.  The indicated kits must be used to insure safe and proper
furnace operation.  All conversions must be performed by a quali-
fied installer, or service agency.

P

P

P

P

P

ROPANE

ROPANE

ROPANE

ROPANE

ROPANE

 G

 G

 G

 G

 G

AS

AS

AS

AS

AS

 C

 C

 C

 C

 C

ONVERSION

ONVERSION

ONVERSION

ONVERSION

ONVERSION

WARNING

P

OSSIBLE

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

MAY

 

OCCUR

 

IF

 

THE

 

CORRECT

 

CONVERSION

 

KITS

 

ARE

 

NOT

 

INSTALLED

.

 

T

HE

 

APPROPRIATE

 

KITS

 

MUST

 

BE

 

APPLIED

 

TO

 

ENSURE

 

SAFE

 

AND

 

PROPER

 

FURNACE

 

OPERATION

.

 

A

LL

 

CONVERSIONS

 

MUST

 

BE

 

PERFORMED

 

BY

 

A

 

QUALIFIED

 

INSTALLER

 

OR

 

SERVICE

 

AGENCY

.

This unit is configured for natural gas.  The appropriate manufacturer’s
propane gas conversion kit, must be applied for propane gas instal-
lations.  Refer to the “Propane Gas and/or High Altitude Installations”
section for details.

Contact your distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installa-
tions.  The indicated kits must be used to insure safe and proper
furnace operation.  All conversions must be performed by a quali-
fied installer, or service agency.

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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