background image

35

T

T

T

T

T

R

R

R

R

R O U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O O

O U B L E S H O OT I N G

T I N G

T I N G

T I N G

T I N G

  &   M

  &   M

  &   M

  &   M

  &   M

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

controls to their containers before touching any ungrounded
object.

D

D

D

D

D

IAGNOSTIC

IAGNOSTIC

IAGNOSTIC

IAGNOSTIC

IAGNOSTIC

 C

 C

 C

 C

 C

HART

HART

HART

HART

HART

HIGH

 

VOLTAGE

 

!

T

O

 

AVOID

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

,

 

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

PERFORMING

 

ANY

 

SERVICE

 

OR

 

MAINTENANCE

.

WARNING

Refer to the 

Troubleshooting Chart

 at the end of this manual for

assistance in determining the source of unit operational problems.
The dual 7-segment LED display will display an error code that may
contain a letter and number. The error code may be used to assist in
troubleshooting the unit.

F

FF

F

F

AULT

AULT

AULT

AULT

AULT

 R

 R

 R

 R

 R

ECALL

ECALL

ECALL

ECALL

ECALL

The ignition control is equipped with a momentary push-button
switch that can be used to display the last six faults on the dual 7-
segment LED’s. The control must be in Standby Mode (no thermo-
stat inputs) to use the feature.  Depress the switch for approxi-
mately 2 seconds.  Release the switch when the LED’s are turned
off.  The last six faults will be displayed most recent to least recent
on the dual 7-segment LED’s.

NOTE: 

NOTE: 

NOTE: 

NOTE: 

NOTE: Consecutively repeated faults are stored a maximum of three
times. Example: A clogged return air filter causes the furnace limit
to trip repeatedly. The control will only store this fault the first three

consecutive

 times the fault occurs.

R

R

R

R

R

ESETTING

ESETTING

ESETTING

ESETTING

ESETTING

 F

 F

 F

 F

 F

ROM

ROM

ROM

ROM

ROM

 L

 L

 L

 L

 L

OCKOUT

OCKOUT

OCKOUT

OCKOUT

OCKOUT

Furnace lockout results when a furnace is unable to achieve igni-
tion after three attempts during a single call for heat.  It is character-
ized by a non-functioning furnace and a 

EEEEE     00000

 code displayed on the

dual 7-segment display.  If the furnace is in “lockout”, it will (or can
be) reset in any of the following ways.

1. Automatic reset.  The integrated control module will

automatically reset itself and attempt to resume normal
operations following a one hour lockout period.

2. Manual power interruption.  Interrupt 115 volt power to the

furnace.

3. Manual thermostat cycle.  Lower the  thermostat so that

there is no longer a call for heat for 1 -20 seconds then reset
to previous setting.

NOTE:

NOTE:

NOTE:

NOTE:

NOTE:  If the condition which originally caused the lockout still
exists, the control will return to lockout.  Refer to the 

Diagnostic

Chart

 for aid in determining the cause.

M

M

M

M

M

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

A I N T E N A N C E

T

O

 

AVOID

 

ELECTRICAL

 

SHOCK

,

 

INJURY

 

OR

 

DEATH

,

 

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

PERFORMING

 

ANY

 

MAINTENANCE

.

 

I

F

 

YOU

 

MUST

 

HANDLE

 

THE

 

IGNITER

,

 

HANDLE

 

WITH

 

CARE

.

 

T

OUCHING

 

THE

 

IGNITER

 

ELEMENT

 

WITH

 

BARE

 

FINGERS

,

 

ROUGH

 

HANDLING

 

OR

 

VIBRATION

 

COULD

 

DAMAGE

 

THE

 

IGNITER

 

RESULTING

 

IN

 

PREMATURE

 

FAILURE

.

 

O

NLY

 

A

 

QUALIFIED

 

SERVICER

 

SHOULD

 

EVER

 

HANDLE

 

THE

 

IGNITER

.

WARNING

A

A

A

A

A

NNUAL

NNUAL

NNUAL

NNUAL

NNUAL

 I

 I

 I

 I

 I

NSPECTION

NSPECTION

NSPECTION

NSPECTION

NSPECTION

The furnace should be inspected by a qualified installer, or service
agency at least once per year. This check should be performed at
the beginning of the heating season. This will ensure that all fur-
nace components are in proper working order and that the heating
system functions appropriately. Pay particular attention to the fol-
lowing items.  Repair or service as necessary.

Flue pipe system.  Check for blockage and/or leakage.
Check the outside termination and the connections at
and internal to the furnace.

Heat exchanger.  Check for corrosion and/or buildup within
the heat exchanger passageways.

Burners.  Check for proper ignition, burner flame, and
flame sense.

Drainage system.  Check for blockage and/or leakage.
Check hose connections at and internal to furnace.

Wiring.  Check electrical connections for tightness and/or
corrosion.  Check wires for damage.

Filters.

F

FF

F

F

ILTERS

ILTERS

ILTERS

ILTERS

ILTERS

T

O

 

ENSURE

 

PROPER

 

UNIT

 

PERFORMANCE

,

 

ADHERE

 

TO

 

THE

 

FILTER

 

SIZES

 

GIVEN

 

IN

 

THE

 

RECOMMENDED

 

M

INIMUM

 

F

ILTER

 

S

IZE

 

T

ABLE

 

OR

 

S

PECIFICATION

 

S

HEET

 

APPLICABLE

 

TO

 

YOUR

 

MODEL

.

CAUTION

F

ILTER

 M

AINTENANCE

Improper filter maintenance is the most common cause of inad-
equate heating or cooling performance.  Filters should be cleaned
(permanent) or replaced (disposable) every two months or as re-
quired.  When replacing a filter, it must be replaced with a filter of
the same type and size.

F

ILTER

 R

EMOVAL

Depending on the installation, differing filter arrangements can be
applied.  Filters can be installed in either the central return register
or a side panel external filter rack (upflow only).  A media air filter or
electronic air cleaner can be used as an alternate filter.  Follow the
filter sizes given in the Recommended Minimum Filter size table to
ensure proper unit performance.

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

Отзывы: