background image

9

C

C

C

C

C

O M B

O M B

O M B

O M B

O M BU

U

U

U

U S T I O N

S T I O N

S T I O N

S T I O N

S T I O N

  &   V

  &   V

  &   V

  &   V

  &   V

E N T I L

E N T I L

E N T I L

E N T I L

E N T I LA

A

A

A

AT I O N

T I O N

T I O N

T I O N

T I O N

  C

  C

  C

  C

  C

A

A

A

A

AT E G O R

T E G O R

T E G O R

T E G O R

T E G O RY

Y

Y

Y

Y

 I V

 I V

 I V

 I V

 I V

E N T I N G

E N T I N G

E N T I N G

E N T I N G

E N T I N G

  A

  A

  A

  A

  A

I R

I R

I R

I R

I R

  R

  R

  R

  R

  R

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N T

E Q U I R E M E N TS

S

S

S

S

appliance not connected to the venting system. Turn on
any exhaust fans, such as range hoods and bathroom
exhausts, so they shall operate at maximum speed. Do
not operate a summer exhaust fan. Close fireplace
dampers;

d.

Follow the lighting instructions. Place the appliance being
inspected in operation. Adjust thermostat so appliance
shall operate continuously;

e.

Test for draft hood equipped appliance spillage at the draft
hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle;

f.

After it has been determined that each appliance
connected to the venting system properly vents when
tested as outlined above, return doors, windows, exhaust
fans, fireplace dampers and any other gas burning
appliance to their previous conditions of use;

g.

If improper venting is observed during any of the above
tests, the common venting system must be corrected.

Corrections must be in accordance with the latest edition of the
National Fuel Gas Code NFPA 54/ANSI Z223.1 and/or CAN/CSA B149
Installation Codes.

If resizing is required on any portion of the venting system, use the
appropriate table in Appendix G in the latest edition of the National
Fuel Gas Code ANSI Z223.1 and/or CAN/CSA B149 Installation Codes.

T

T

T

T

T

HERMOSTAT

HERMOSTAT

HERMOSTAT

HERMOSTAT

HERMOSTAT

 L

 L

 L

 L

 L

OCATION

OCATION

OCATION

OCATION

OCATION

In an area having good air circulation, locate the thermostat  about
five feet high on a vibration-free inside wall.  Do not install the
thermostat where it may be influenced by any of the following:

Drafts, or dead spots behind doors, in corners, or under
cabinets.

Hot or cold air from registers.

Radiant heat from the sun.

Light fixtures or other appliances.

Radiant heat from a fireplace.

Concealed hot or cold water pipes, or chimneys.

Unconditioned areas behind the thermostat, such as an
outside wall.

HOT
COLD

Thermostat Influences

Consult the instructions packaged with the thermostat for mount-
ing instructions and further precautions.

C

C

C

C

C

O M B

O M B

O M B

O M B

O M BU

U

U

U

USTION

STION

STION

STION

STION

     

A N D

A N D

A N D

A N D

A N D

  V

  V

  V

  V

  V

ENTIL

ENTIL

ENTIL

ENTIL

ENTILA

A

A

A

ATION

TION

TION

TION

TION

  A

  A

  A

  A

  A

I R

I R

I R

I R

I R

  R

  R

  R

  R

  R

EQUIREMENT

EQUIREMENT

EQUIREMENT

EQUIREMENT

EQUIREMENTS

S

S

S

S

T

O

 

AVOID

 

PROPERTY

 

DAMAGE

,

 

PERSONAL

 

INJURY

 

OR

 

DEATH

,

 

SUFFICIENT

 

FRESH

 

AIR

 

FOR

 

PROPER

 

COMBUSTION

 

AND

 

VENTILATION

 

OF

 

FLUE

 

GASES

 

MUST

 

BE

 

SUPPLIED

.

 

M

OST

 

HOMES

 

REQUIRE

 

OUTSIDE

 

AIR

 

BE

 

SUPPLIED

 

INTO

 

THE

 

FURNACE

 

AREA

.

WARNING

Improved construction and additional insulation in buildings have
reduced heat loss by reducing air infiltration and escape around
doors and windows.  These changes have helped in reducing heat-
ing/cooling costs but have created a problem supplying combus-
tion and ventilation air for gas fired and other fuel burning appli-
ances.  Appliances that pull air out of the house (clothes dryers,
exhaust fans, fireplaces, etc.) increase the problem by starving ap-
pliances for air.

House depressurization can cause back drafting or improper com-
bustion of gas-fired appliances, thereby exposing building occu-
pants to gas combustion products that could include carbon mon-
oxide.

If this furnace is to be installed in the same space with other gas
appliances, such as a water heater, ensure there is an adequate
supply of combustion and ventilation air for the other appliances.
Refer to the latest edition of the National Fuel Gas Code NFPA 54/
ANSI Z223.1 or CAN/CSA B149 Installation Codes or applicable pro-
visions of the local building codes for determining the combustion
air requirements for the appliances.

This furnace must use indoor air for combustion. It cannot be installed
as a direct vent (i.e., sealed combustion) furnace.

Most homes will require outside air be supplied to the furnace area
by means of ventilation grilles or ducts connecting directly to the
outdoors or spaces open to the outdoors such as attics or crawl
spaces.

C

C

C

C

C

A

A

A

A

ATEGOR

TEGOR

TEGOR

TEGOR

TEGORY

Y

Y

Y

Y

 I V

 I V

 I V

 I V

 I V

ENTING

ENTING

ENTING

ENTING

ENTING

  (

  (

  (

  (

  (V

V

V

V

V

E R

E R

E R

E R

E RT I C

T I C

T I C

T I C

T I CA L

A L

A L

A L

A L

  V

  V

  V

  V

  V

ENTING

ENTING

ENTING

ENTING

ENTING

)))))

T

O

 

PREVENT

 

POSSIBLE

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ASPHYXIATION

,

 

THIS

 

FURNACE

 

MUST

 

BE

 

C

ATEGORY

 

I

 

VENTED

.

 

D

O

 

NOT

 

VENT

 

USING

 

C

ATEGORY

 

III

 

VENTING

.

WARNING

Category I Venting is venting at a non-positive pressure.  A furnace
vented as Category I is considered a fan-assisted appliance and the
vent system does not have to be “gas tight.”  NO

NO

NO

NO

NOTE:

TE:

TE:

TE:

TE:  Single stage gas

furnaces with induced draft blowers draw products of combustion
through a heat exchanger allowing, in some instances, common
venting with natural draft appliances (i.e. water heaters). All instal-
lations must be vented in accordance with National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest edition. In Canada, the furnaces must
be vented in accordance with the National Standard of Canada,

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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