background image

33

O

O

O

O

O

P E R

P E R

P E R

P E R

P E RA

A

A

A

AT I O N A L

T I O N A L

T I O N A L

T I O N A L

T I O N A L

  C

  C

  C

  C

  C

H E C K

H E C K

H E C K

H E C K

H E C KS

S

S

S

S

  &   S

  &   S

  &   S

  &   S

  &   S

A F E T

A F E T

A F E T

A F E T

A F E T Y

Y

Y

Y

Y

  C

  C

  C

  C

  C

I R

I R

I R

I R

I RC U I T

C U I T

C U I T

C U I T

C U I T

  D

  D

  D

  D

  D

E S

E S

E S

E S

E SC R I P

C R I P

C R I P

C R I P

C R I PT I O N

T I O N

T I O N

T I O N

T I O N

N

N

N

N

N

ORMAL

ORMAL

ORMAL

ORMAL

ORMAL

  S

  S

  S

  S

  S

EQUENCE

EQUENCE

EQUENCE

EQUENCE

EQUENCE

     

O F

O F

O F

O F

O F

  O

  O

  O

  O

  O

PER

PER

PER

PER

PERA

A

A

A

ATION

TION

TION

TION

TION

P

P

P

P

P

OWER

OWER

OWER

OWER

OWER

 U

 U

 U

 U

 U

P

P

P

P

P

The normal power up sequence is as follows:

115 VAC power applied to furnace.

Integrated control module performs internal checks.

Integrated control module displays 

88888     88888

 on dual 7-segment

display LED’s.

Integrated control module monitors safety circuits
continuously.

Furnace awaits call from thermostat. Dual 7-segment LED’s
display 

00000     PPPPP

 while awaiting call from thermostat.

H

H

H

H

H

EATING

EATING

EATING

EATING

EATING

 M

 M

 M

 M

 M

ODE

ODE

ODE

ODE

ODE

The normal operational sequence in heating mode is as follows:

R and W1 (or R and W1/W2) thermostat contacts close,
initiating a call for heat.

Integrated control module performs safety circuit checks.

Induced draft blower is energized on high speed for a 15-
second prepurge.  Humidifier terminal is energized with
induced draft blower.

Induced draft blower steps to low speed following prepurge.
Low stage pressure switch contacts are closed.

Igniter warm up begins upon step to low speed and presence
of closed low stage pressure switch contacts.

Gas valve opens at end of igniter warm up period, delivering
gas to burners and establishing flame.

Integrated control module monitors flame presence.  Gas
valve will remain open only if flame is detected.

If the thermostat call is for low heat, gas valve and induced
draft blower will continue on low stage. If the call is for high
heat, the gas valve and induced draft blower will change to
high stage.

Circulator blower is energized on heat speed following a
thirty (30) second blower on delay.  The circulator blower
requires thirty seconds to ramp up to full speed. Electronic
air cleaner terminal is energized with circulator blower.

Furnace is now operating on the specified stage called for
by the two-stage thermostat.

Furnace runs, integrated control module monitors safety
circuits continuously.

If the two-stage thermostat changes the call from low heat
to high heat, the integrated control module will immediately
switch the induced draft blower, gas valve, and circulator
blower to their high stage settings.

If the two-stage thermostat changes the call from high heat
to low heat, the control will immediately switch the induced
draft blower and gas valve to their low stage settings.  The
circulator blower will remain on high heating speed for thirty

(30) seconds before switching to the low heat circulating
speed.

R and W1 (or R and W1/W2) thermostat contacts open,
completing the call for heat.

Gas valve closes, extinguishing flame.

Induced draft blower is de-energized following a fifteen
second post purge. Humidifier terminals are de-energized.

Circulator blower continues running for the selected heat
off delay period (90, 120, 150 or 180 seconds).  The speed
run during this period depends on the last heat call provided
by the thermostat.
If the last call for heat was a call for low heat, the air circulator
motor will run on low heat speed for the duration of the
heat off delay period (90, 120, 150 or 180 seconds).
If the last call for heat was a call for high heat, the air
circulating motor will run on the high heating speed for
thirty (30) seconds and then switch to the low heating speed
for the balance 

balance 

balance 

balance 

balance of the heat off delay period (60, 90, 120 or

150 seconds).

Circulator blower and electronic air cleaner terminal is de-
energized.

Circulator blower ramps down to OFF during the 30 seconds

following the heat off delay period.

Furnace awaits next call from thermostat.

C

C

C

C

C

OOLING

OOLING

OOLING

OOLING

OOLING

 M

 M

 M

 M

 M

ODE

ODE

ODE

ODE

ODE

The normal operational sequence in cooling mode is as follows:

R and Y1/G or Y2/G thermostat contacts close, initiating a call
for cool.

Integrated control module performs safety circuit checks.

Outdoor fan and compressor are energized to their
appropriate speed.

Circulator blower is energized on the appropriate cool speed
at the level and time determined by the selected ramping
profile.  Electronic air cleaner terminal is energized with
circulator blower.

Furnace circulator blower and outdoor cooling unit run their
appropriate speeds, integrated control module monitors
safety circuits continuously.

R and Y1/G or Y2/G thermostat contacts open, completing
the call for cool.

Outdoor fan and compressor are de-energized.

Circulator blower continues running during a cool off delay
period.  The OFF delay time and airflow level are determined
by the selected ramping profile.

Electronic air cleaner terminal and circulator blower are de-
energized.

Furnace awaits next call from thermostat.

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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