background image

5

P

P

P

P

P

R

R

R

R

R O D U C T

O D U C T

O D U C T

O D U C T

O D U C T

  A

  A

  A

  A

  A

P P L I C

P P L I C

P P L I C

P P L I C

P P L I CA

A

A

A

AT I O N

T I O N

T I O N

T I O N

T I O N

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ASPHYXIATION

,

 

THIS

 

FURNACE

 

MUST

 

BE

 

C

ATEGORY

 

I

 

VENTED

.

 

D

O

 

NOT

 

VENT

 

USING

 

C

ATEGORY

 

III

 

VENTING

.

P

ROVISIONS

 

MUST

 

BE

 

MADE

 

FOR

 

VENTING

 

COMBUSTION

 

PRODUCTS

 

OUTDOORS

 

THROUGH

 

A

 

PROPER

 

VENTING

 

SYSTEM

.

 

T

HE

 

LENGTH

 

OF

 

FLUE

 

PIPE

 

COULD

 

BE

 

A

 

LIMITING

 

FACTOR

 

IN

 

LOCATING

 

THE

 

FURNACE

.

WARNING

A

A

A

A

A

DDITIONAL

DDITIONAL

DDITIONAL

DDITIONAL

DDITIONAL

  S

  S

  S

  S

  S

AFETY

AFETY

AFETY

AFETY

AFETY

  C

  C

  C

  C

  C

ONSIDERATIONS

ONSIDERATIONS

ONSIDERATIONS

ONSIDERATIONS

ONSIDERATIONS

This furnace is approved for Category I Venting only.

Provisions must be made for venting combustion products
outdoors through a proper venting system. The length of
flue pipe could be a limiting factor in locating the furnace.

S

S

S

S

S

HIPPING

HIPPING

HIPPING

HIPPING

HIPPING

 I

 I I

 I I

NSPECTION

NSPECTION

NSPECTION

NSPECTION

NSPECTION

All units are securely packed in shipping containers tested accord-
ing to International Safe Transit Association specifications.  The car-
ton must be checked upon arrival for external damage.  If damage
is found, a request for inspection by carrier’s agent must be made in
writing immediately.

The furnace must be carefully inspected on arrival for damage and
bolts or screws which may have come loose in transit.  In the event
of damage the consignee should:

1. Make a notation on delivery receipt of any visible damage to

shipment or container.

2. Notify carrier promptly and request an inspection.
3. With concealed damage, carrier must be notified as soon as

possible -  preferably within five days.

4. File the claim with the following support documents within

a nine month statute of limitations.

Original or certified copy of the Bill of Lading, or indemnity
bond.

Original paid freight bill or indemnity in lieu thereof.

Original or certified copy of the invoice, showing trade
and other discounts or reductions.

Copy of the inspection report issued by carrier’s
representative at the time damage is reported to carrier.

The carrier is responsible for making prompt inspection of damage
and for a thorough investigation of each claim. The distributor or
manufacturer will not accept claims from dealers for transportation
damage.

Keep this literature in a safe place for future reference.

Keep this literature in a safe place for future reference.

Keep this literature in a safe place for future reference.

Keep this literature in a safe place for future reference.

Keep this literature in a safe place for future reference.

E

EE

E

E

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

LECTROSTATIC

 D

 D

 D

 D

 D

ISCHARGE

ISCHARGE

ISCHARGE

ISCHARGE

ISCHARGE

 (ESD) P

 (ESD) P

 (ESD) P

 (ESD) P

 (ESD) P

RECAUTIONS

RECAUTIONS

RECAUTIONS

RECAUTIONS

RECAUTIONS

NO

NO

NO

NO

NOTE:

TE:

TE:

TE:

TE:  Discharge body’s static electricity before touching unit.  An

electrostatic discharge can adversely affect electrical components.

Use the following precautions during furnace installation and ser-
vicing to protect the integrated control module from damage.  By
putting the furnace, the control, and the person at the same elec-
trostatic potential, these steps will help avoid exposing the inte-
grated control module to electrostatic discharge.  This procedure is
applicable to both installed and non-installed (ungrounded) fur-
naces.

1. Disconnect all power to the furnace.  Do not touch the

integrated control module or any wire connected to the
control prior  to discharging your body’s electrostatic  charge
to ground.

2. Firmly touch a clean, unpainted, metal surface of the furnaces

near the control.  Any tools held in a  person’s hand during
grounding will be discharged.

3. Service integrated control module or connecting wiring

following the discharge process in step 2.  Use caution not
to recharge your body with static electricity; (i.e., do not
move or shuffle your feet, do not touch ungrounded objects,
etc.).  If you come in contact with an ungrounded object,
repeat step 2 before touching control or wires.

4. Discharge your body to ground before removing a new

control from its container.  Follow steps 1 through 3 if
installing the control on a furnace.  Return any old or new
controls to their containers before touching any ungrounded
object.

T

T

T

T

T

O

O

O

O

O

 T

 T

 T

 T

 T

HE

HE

HE

HE

HE

 I

 I I

 I I

NSTALLER

NSTALLER

NSTALLER

NSTALLER

NSTALLER

Before installing this unit, please read this manual thoroughly to
familiarize yourself with specific items which must be adhered to,
including but not limited to: unit maximum external static pressure,
gas pressures, BTU input rating, proper electrical connections, cir-
culating air temperature rise, minimum or maximum CFM, and motor
speed connections, and venting.  These furnaces are designed for
Category I venting only.

IIIII

MPORTANT

MPORTANT

MPORTANT

MPORTANT

MPORTANT

 N

 N

 N

 N

 N

OTE

OTE

OTE

OTE

OTE

     

TO

TO

TO

TO

TO

     

THE

THE

THE

THE

THE

 O

 O

 O

 O

 O

WNER

WNER

WNER

WNER

WNER

 R

 R

 R

 R

 R

EGARDING

EGARDING

EGARDING

EGARDING

EGARDING

 P

 P

 P

 P

 P

RODUCT

RODUCT

RODUCT

RODUCT

RODUCT

 W

 W

 W

 W

 W

AR

AR

AR

AR

AR

-----

RANTY

RANTY

RANTY

RANTY

RANTY

Full warranty details and instructions are available at
www.goodmanmfg.com and www.amana-hac.com. Your warranty
certificate is supplied as a separate document with the unit in-
stalled by your contractor. Read the limited warranty certificate care-
fully to determine what is and is not covered and keep the warranty
certificate in a safe place. If you are unable to locate the warranty
certificate please contact your installing contractor or contact cus-
tomer service (877-254-4729) to obtain a copy.

To receive the Lifetime Heat Exchanger Limited Warranty and the
10-year Parts Limited Warranty, online registration must be com-
pleted within 60 days of installation. Online registration is not re-
quired in California or Quebec.

IMPOR

IMPOR

IMPOR

IMPOR

IMPORT

T

T

T

TANT

ANT

ANT

ANT

ANT:  

:  

:  

:  

:  To register your Goodman brand unit, go to

www.goodmanmfg.com.  Click on the word “Warranty” located on
the left side of the home page.  Next, click on the word “Product
Registration” located on the left side of the Warranty page and
complete the forms in the manner indicated on the Product Regis-
tration page.

To register your Amana brand unit, go to www.amana-hac.com.
Click on the word “Warranty” located on the top right of the home
page.  Next, click on the word “Product Registration” located on the
left side of the Warranty page and complete the forms in the man-
ner indicated on the Product Registration page.

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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