background image

36

M

M

M

M

M

I S C E L L A N E O U S

I S C E L L A N E O U S

I S C E L L A N E O U S

I S C E L L A N E O U S

I S C E L L A N E O U S

To remove filters from an external filter rack in an upright upflow
installation, follow the directions provided with external filter rack
kit.

H

H

H

H

H

ORIZONTAL

ORIZONTAL

ORIZONTAL

ORIZONTAL

ORIZONTAL

 U

 U

 U

 U

 U

NIT

NIT

NIT

NIT

NIT

 F

 F

 F

 F

 F

ILTER

ILTER

ILTER

ILTER

ILTER

 R

 R

 R

 R

 R

EMOVAL

EMOVAL

EMOVAL

EMOVAL

EMOVAL

Filters in horizontal installations are located in the central return
register or the ductwork near the furnace.

To remove:

1. Turn OFF electrical power to furnace.
2. Remove filter(s) from the central return register or ductwork.
3. Replace filter(s) by reversing the procedure for removal.
4. Turn ON electrical power to furnace.

M

M

M

M

M

EDIA

EDIA

EDIA

EDIA

EDIA

 A

 A

 A

 A

 A

IR

IR

IR

IR

IR

 F

 F

 F

 F

 F

ILTER

ILTER

ILTER

ILTER

ILTER

     

OR

OR

OR

OR

OR

 E

 E

 E

 E

 E

LECTRONIC

LECTRONIC

LECTRONIC

LECTRONIC

LECTRONIC

 A

 A

 A

 A

 A

IR

IR

IR

IR

IR

 C

 C

 C

 C

 C

LEANER

LEANER

LEANER

LEANER

LEANER

 R

 R

 R

 R

 R

EMOVAL

EMOVAL

EMOVAL

EMOVAL

EMOVAL

Follow the manufacturer’s directions for service.

B

B

B

B

B

URNERS

URNERS

URNERS

URNERS

URNERS

Visually inspect the burner flames periodically during the heating
season.  Turn on the furnace at the thermostat and allow several
minutes for flames to stabilize, since any dislodged dust will alter
the flames normal appearance. Flames should be stable, quiet, soft,
and blue (dust may cause orange tips but they must not be yellow).
They should extend directly outward from the burners without curl-
ing, floating, or lifting off.  Flames must not impinge on the sides of
the heat exchanger firing tubes.

IIIII

NDUCED

NDUCED

NDUCED

NDUCED

NDUCED

 D

 D

 D

 D

 D

RAFT

RAFT

RAFT

RAFT

RAFT

     

AND

AND

AND

AND

AND

 C

 C

 C

 C

 C

IRCULATOR

IRCULATOR

IRCULATOR

IRCULATOR

IRCULATOR

 B

 B

 B

 B

 B

LOWERS

LOWERS

LOWERS

LOWERS

LOWERS

The bearings in the induced draft blower and circulator blower
motors are permanently lubricated by the manufacturer. No further
lubrication is required.  Check motor windings for accumulation of
dust which may cause overheating. Clean as necessary.

F

FF

F

F

LAME

LAME

LAME

LAME

LAME

 S

 S

 S

 S

 S

ENSOR

ENSOR

ENSOR

ENSOR

ENSOR

 (Q

 (Q

 (Q

 (Q

 (Q

UALIFIED

UALIFIED

UALIFIED

UALIFIED

UALIFIED

 S

 S

 S

 S

 S

ERVICER

ERVICER

ERVICER

ERVICER

ERVICER

 O

 O

 O

 O

 O

NLY

NLY

NLY

NLY

NLY

)))))

Under some conditions, the fuel or air supply can create a nearly
invisible coating on the flame sensor.  This coating acts as an insula-
tor causing a drop in the flame sense signal.  If the flame sense
signal drops too low the furnace will not sense flame and will lock
out.  The flame sensor should be carefully cleaned by a qualified
servicer using emery cloth or steel wool.  Following cleaning, the
flame sense signal should be as indicated in the Specifications Sheet.

F

FF

F

F

LUE

LUE

LUE

LUE

LUE

 P

 P

 P

 P

 P

ASSAGES

ASSAGES

ASSAGES

ASSAGES

ASSAGES

 (Q

 (Q

 (Q

 (Q

 (Q

UALIFIED

UALIFIED

UALIFIED

UALIFIED

UALIFIED

 S

 S

 S

 S

 S

ERVICER

ERVICER

ERVICER

ERVICER

ERVICER

 O

 O

 O

 O

 O

NLY

NLY

NLY

NLY

NLY

)))))

The heat exchanger flue passageways should be inspected at the
beginning of each heating season.  If necessary, clean the passage-
ways as outlined below.

1. Turn OFF the electrical power and gas supply to the  furnace.
2. Disconnect the gas line and remove the burner/ manifold

assembly by removing the screws securing the assembly to
the partition panel.

3. Disconnect the flue pipe system from the induced draft

blower.

4. Remove the induced draft blower and collector box cover.
5. Clean the primary heat exchanger tubes using a wire brush

attached to a length of high grade stainless steel cable, such

as drain cleanout cable. Attach a  variable speed reversible
drill to the other end of the cable.  Slowly rotate the cable
with the drill  and insert it into one of the heat exchanger
tubes.  While reversing the drill, work the cable in and out
several times to obtain sufficient cleaning.  Repeat for each
tube.

6. Clean residue from furnace using a vacuum cleaner.
7. Replace the parts removed in the previous steps in reverse

order.

8. Turn on electrical power and gas to furnace.  Check for leaks

and proper unit operation.

9. Severe heat exchanger fouling is an indication of an

operational problem.  Perform the checks listed in  

Startup

Procedure and Adjustments

 to reduce the chances of

repeated fouling.

B

B

B

B

B

E F

E F

E F

E F

E FO R E

O R E

O R E

O R E

O R E

  L

  L

  L

  L

  L

E A

E A

E A

E A

E AVING

VING

VING

VING

VING

     

A N

A N

A N

A N

A N

  I

  I

  I

  I

  I

N S T

N S T

N S T

N S T

N S TALL

A L L

A L L

A L L

A L LA

A

A

A

ATION

TION

TION

TION

TION

Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.

Review the Owner’s Manual with the homeowner and discuss
proper furnace operation and maintenance.

Leave literature packet near furnace.

R

R

R

R

R

E P

E P

E P

E P

E PAIR

AIR

AIR

AIR

AIR

     

A N D

A N D

A N D

A N D

A N D

  R

  R

  R

  R

  R

E P L

E P L

E P L

E P L

E P LA

A

A

A

ACEMENT

CEMENT

CEMENT

CEMENT

CEMENT

  P

  P

  P

  P

  P

A R

A R

A R

A R

A RT

T

T

T

T S

S

S

S

S

When ordering any of the listed functional parts, be sure to
provide the furnace model, manufacturing, and serial
numbers with the order.

Although only functional parts are shown in the parts list, all
sheet metal parts, doors, etc. may be ordered by description.

Parts are available from your distributor.

Functional Parts List-

Gas Valve

Blower Motor

Gas Manifold

Blower Wheel

Natural Gas Orifice

Blower Mounting Bracket

Propane Gas Orifice

Blower Cutoff

Igniter

Blower Housing

Flame Sensor

Inductor

Rollout Limit Switch

Heat Exchanger

        Primary Limit Switch

Auxiliary Limit Switch

Pressure Switch

Integrated Control Module

Induced Draft Blower

Transformer

Door Switch

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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