background image

20

G

G

G

G

G

A S

A S

A S

A S

A S

  S

  S

  S

  S

  S

U P P L

U P P L

U P P L

U P P L

U P P LY

Y

Y

Y

Y

     

A N D

A N D

A N D

A N D

A N D

  P

  P

  P

  P

  P

I P I N G

I P I N G

I P I N G

I P I N G

I P I N G

A ground joint union, drip leg, and manual shutoff valve
must also be supplied by the installer. In some cases, the
installer may also need to supply a transition piece from 1/
2 inch to another pipe size.

C

C

C

C

C

OUNTERFLOW

OUNTERFLOW

OUNTERFLOW

OUNTERFLOW

OUNTERFLOW

 I

 I I

 I

 I

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

NSTALLATIONS

When the gas piping enters through the left side of the furnace, the
installer must supply a straight pipe and a 90 degree elbow to reach
the exterior of the furnace.

A ground joint union, drip leg and manual shutoff valve must also
be supplied by the installer. In most cases, the installer may also
need to supply a transition piece from ½” to another pipe size.
When the gas piping enters through the right side of the furnace,
the installer must supply the following fittings (starting at the gas
valve):

Close Nipple

90 Degree Elbow

Straight Pipe to Reach Exterior of Furnace.

G

G

G

G

G

AS

AS

AS

AS

AS

 P

 P

 P

 P

 P

IPING

IPING

IPING

IPING

IPING

 C

 C

 C

 C

 C

HECKS

HECKS

HECKS

HECKS

HECKS

Before placing unit in operation, leak test the unit and gas connec-
tions.

T

O

 

AVOID

 

THE

 

POSSIBILITY

 

OF

 

EXPLOSION

 

OR

 

FIRE

,

 

NEVER

 

USE

 

A

 

MATCH

 

OR

 

OPEN

 

FLAME

 

TO

 

TEST

 

FOR

 

LEAKS

.

WARNING

Check for leaks using an approved chloride-free soap and water
solution, an electronic combustible gas detector, or other approved
testing methods.

NOTE:

NOTE:

NOTE:

NOTE:

NOTE:  Never exceed specified pressures for testing.  Higher pressure
may damage the gas valve and cause subsequent overfiring, resulting
in heat exchanger failure.

Disconnect this unit and shutoff valve from the gas supply piping
system before pressure testing the supply piping system with pres-
sures in excess of 1/2 psig (3.48 kPa).

This unit must be isolated from the gas supply system by closing its
manual shutoff valve before pressure testing of gas supply piping
system with test pressures equal to or less than 1/2 psig (3.48 kPa).

P

P

P

P

P

ROPANE

ROPANE

ROPANE

ROPANE

ROPANE

 G

 G

 G

 G

 G

AS

AS

AS

AS

AS

 T

 T

 T

 T

 T

ANKS

ANKS

ANKS

ANKS

ANKS

     

AND

AND

AND

AND

AND

 P

 P

 P

 P

 P

IPING

IPING

IPING

IPING

IPING

I

F

 

THE

 

GAS

 

FURNACE

 

IS

 

INSTALLED

 

IN

 

A

 

BASEMENT

,

 

AN

 

EXCAVATED

 

AREA

 

OR

 

CONFINED

 

SPACE

,

 

IT

 

IS

 

STRONGLY

 

RECOMMENDED

 

TO

 

CONTACT

 

A

 

PROPANE

 

SUPPLIER

 

TO

 

INSTALL

 

A

 

GAS

 

DETECTING

 

WARNING

 

DEVICE

 

IN

 

CASE

 

OF

 

A

 

GAS

 

LEAK

.

S

INCE

 

PROPANE

 

GAS

 

IS

 

HEAVIER

 

THAN

 

AIR

,

 

ANY

 

LEAKING

 

GAS

 

CAN

   

SETTLE

 

IN

 

ANY

 

LOW

 

AREAS

 

OR

 

CONFINED

 

SPACES

.

P

ROPANE

 

GAS

 

ODORANT

 

MAY

 

FADE

,

 

MAKING

 

THE

 

GAS

 

UNDETECTABLE

   

EXCEPT

 

WITH

 

A

 

WARNING

 

DEVICE

.

 

 

WARNING

A gas detecting warning system is the only reliable way to detect a
propane gas leak. Rust can reduce the level of odorant in propane
gas.  Do not rely on your sense of smell.  Contact a local propane gas
supplier about installing a gas detecting warning system.  If the
presence of gas is suspected, follow the instructions on Page 3 of
this manual.

All propane gas equipment must conform to the safety standards of
the National Board of Fire Underwriters, NBFU Manual 58.

For satisfactory operation, propane gas pressure must be 10 inch
WC at the furnace manifold with all gas appliances in operation.
Maintaining proper gas pressure depends on three main factors:

1. Vaporization rate, depending on temperature of the liquid,

and “wetted surface” area of the container or containers.

2. Proper pressure regulation. (Two-stage regulation is

recommended for both cost and efficiency).

3. Pressure drop in lines between regulators, and between

second stage regulator and the appliance. Pipe size will
depend on length of pipe run and total load of all appliances.

Complete information regarding tank sizing for vaporization, rec-
ommended regulator settings, and pipe sizing is available from
most regulator manufacturers and propane gas suppliers.

Since propane gas will quickly dissolve white lead and most stan-
dard commercial compounds, special pipe dope must be used.
Shellac-based compounds resistant to the actions of liquefied pe-
troleum gases such as Gasolac

®

, Stalactic

®

, Clyde’s

®

 or John Crane

®

are satisfactory.

Refer to the following illustration for typical propane gas installa-
tions and piping.

200 PSIG
Maximum

5 to 15 PSIG
(20 PSIG Max.)

Continuous

11" W.C.

Second Stage
Regulator

First Stage
Regulator

Propane Gas Installation (Typ.)

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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