background image

15

E

E

E

E

E

L E C T R I C A L

L E C T R I C A L

L E C T R I C A L

L E C T R I C A L

L E C T R I C A L

  C

  C

  C

  C

  C

O N N E C T I O N S

O N N E C T I O N S

O N N E C T I O N S

O N N E C T I O N S

O N N E C T I O N S

W

W

W

W

W

IRING

IRING

IRING

IRING

IRING

 H

 H

 H

 H

 H

ARNESS

ARNESS

ARNESS

ARNESS

ARNESS

The wiring harness is an integral part of this furnace.  Field alteration
to comply with electrical codes should not be required.  Wires are
color coded for identification purposes.  Refer to the wiring dia-
gram for wire routings.  If any of the original wire as supplied with
the furnace must be replaced, it must be replaced with wiring ma-
terial having a temperature rating of at least 105° C.  Any replace-
ment wiring must be a copper conductor.

115 V

115 V

115 V

115 V

115 V

OLT

OLT

OLT

OLT

OLT

  L

  L

  L

  L

  L

INE

INE

INE

INE

INE

  C

  C

  C

  C

  C

ONNECTIONS

ONNECTIONS

ONNECTIONS

ONNECTIONS

ONNECTIONS

Before proceeding with electrical connections, ensure that the sup-
ply voltage, frequency, and phase correspond to that specified on
the unit rating plate.  Power supply to the furnace must be NEC
Class 1, and must comply with all applicable codes.  The furnace
must be electrically grounded in accordance with local codes or, in
their absence, with the latest edition of The National Electric Code,
ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.

Use a separate fused branch electrical circuit containing properly
sized wire, and fuse or circuit breaker.  The fuse or circuit breaker
must be sized in accordance with the maximum overcurrent pro-
tection specified on the unit rating plate.  An electrical disconnect
must be provided at the furnace location.

Connect hot, neutral, and ground wires as shown in the wiring
diagram located on the unit’s blower door.

Line polarity must be observed when making field connections.
Line voltage connections can be made through either the right or
left side panel.  The furnace is shipped configured for a right side
electrical connection with the junction box located inside the burner
compartment (blower compartment for downflows).  To make elec-
trical connections through the opposite side of the furnace, the
junction box must be relocated to the other side of the burner (or
blower) compartment  prior to making electrical connections.  To
relocate the junction box, follow the steps shown below.

NOTE: 

NOTE: 

NOTE: 

NOTE: 

NOTE: Wire routing must not to interfere with circulator blower
operation, filter removal, or routine maintenance.

JJJJJ

UNCTION

UNCTION

UNCTION

UNCTION

UNCTION

 B

 B

 B

 B

 B

OX

OX

OX

OX

OX

 R

 R

 R

 R

 R

ELOCATION

ELOCATION

ELOCATION

ELOCATION

ELOCATION

E

DGES

 

OF

 

SHEET

 

METAL

 

HOLES

 

MAY

 

BE

 

SHARP

.

 

U

SE

 

GLOVES

 

AS

 

A

 

PRECAUTION

 

WHEN

 

REMOVING

 

HOLE

 

PLUGS

.

WARNING

Line voltage connections can be made through either the right or
left side panel.  The furnace is shipped configured for a right side
electrical connection.  To make electrical connections through the
opposite side of the furnace, the junction box must be relocated to
the left side prior to making electrical connections.  To relocate the
junction box, perform the following steps.

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRIC

 

SHOCK

,

 

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

INSTALLING

 

OR

 

SERVICING

 

THIS

 

UNIT

.

WARNING

1. Remove both doors from the furnace.
2. Remove and save the screws holding the junction box to

the right side of the furnace.

3. Models that have the junction box located in the burner  or

blower compartment will need to move the junction box
directly over.

4. Attach the junction box to the left side of the furnace, using

the screws removed in step 2.

5. Check the location of the wiring. Confirm that it will not be

damaged by heat from the burners or by the rotation of the
fan. Also confirm that wiring location will not interfere with
filter removal or other maintenance.

After the junction box is in the desired location, use washers to
connect field-supplied conduit to the junction box in accordance
with NEC and local codes. Connect hot, neutral, and ground wires
as shown in the furnace wiring diagram. The wires and ground
screw are located in the furnace junction box.

NOTE: 

NOTE: 

NOTE: 

NOTE: 

NOTE: In downflow applications the power leads should be routed
through the supplied wire tabs when locating junction box to the
left side.

Low voltage wires may be connected to the terminal strip.

IMPOR

IMPOR

IMPOR

IMPOR

IMPORT

T

T

T

TANT NO

ANT NO

ANT NO

ANT NO

ANT NOTE: 

TE: 

TE: 

TE: 

TE: To avoid possible equipment malfunction, route

the low voltage wires to avoid interference with filter removal or
other maintenance.

HIGH

 

VOLTAGE

 

!

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

INJURY

,

 

ELECTRICAL

 

SHOCK

 

OR

 

DEATH

,

 

THE

 

FURNACE

 

MUST

 

BE

 

ELECTRICALLY

 

GROUNDED

 

IN

 

ACCORDANCE

 

WITH

 

LOCAL

 

CODES

 

OR

 

IN

 

THEIR

 

ABSENCE

,

 

WITH

 

THE

 

LATEST

 

EDITION

 

OF

 

THE

 

N

ATIONAL

 

E

LECTRIC

 

C

ODE

.

WARNING

To ensure proper unit grounding, the ground wire should run from
the furnace ground screw located inside the furnace junction box
all the way back to the electrical panel.  NOTE:  

NOTE:  

NOTE:  

NOTE:  

NOTE:  Do not use gas

piping as an electrical ground.  To confirm proper unit grounding,
turn off the electrical power and perform the following check.

1. Measure resistance between the neutral (white) connection

and one of the burners.

2. Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch which
interrupts unit voltage when the blower door is opened for servic-
ing.  Do not defeat this switch.

Содержание GDVC80703B

Страница 1: ...afety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and t...

Страница 2: ...L 12 CHECK 3 CHIMNEY CROWN CONDITION 12 CHECK 4 DEBRIS IN CLEANOUT 12 CHECK 5 LINER CONDITION 12 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 13 FIX 2 CHANGE VE...

Страница 3: ...33 POWER UP 33 HEATING MODE 33 COOLING MODE 33 FAN ONLY MODE 34 OPERATIONAL CHECKS 34 SAFETY CIRCUIT DESCRIPTION 34 INTEGRATED CONTROL MODULE 34 PRIMARY LIMIT 34 AUXILIARY LIMIT 34 ROLLOUT LIMIT 34 P...

Страница 4: ...ANY HYDRONIC COIL UNITS SHOULD BE DRAINED AS WELL AND IN SUCH CASE ALTERNATIVE HEAT SOURCES SHOULD BE UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL S...

Страница 5: ...ntial these steps will help avoid exposing the inte gratedcontrolmoduletoelectrostaticdischarge Thisprocedureis applicable to both installed and non installed ungrounded fur naces 1 Disconnect all pow...

Страница 6: ...local plumbing or waste water codes and other applicable codes A copy of the National Fuel Gas Code NFPA 54 ANSI Z223 1 can be obtained from any of the following American National Standards Institute...

Страница 7: ...RE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON ARE NOT APPROVED FOR HORIZON T T T T TAL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFL AL OR UPFLOW INST OW INST OW INS...

Страница 8: ...23 1 tion 1 23 1 tion 1 23 1 The following steps shall be fol lowedwitheachapplianceconnectedtotheventingsystemplaced inoperation whileanyotherappliancesconnectedtotheventing systemarenotinoperation a...

Страница 9: ...TION TION A A A A AIR IR IR IR IR R R R R REQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENT EQUIREMENTS S S S S TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DEATH SUFFICIENT FRESH AIR FOR PROPER COMBUSTION...

Страница 10: ...Disconnecttheinduceddraftblowerpowerleads fluepipe andpressureswitchtubing 3 Removetheroundcutoutfromtherightsideofthewrapper 4 Remove and save the four screws that fasten the induced draft blower to...

Страница 11: ...C C CHECKLIST HECKLIST HECKLIST HECKLIST HECKLIST S S S S SUMMARY UMMARY UMMARY UMMARY UMMARY This checklist serves as a summary of the items to be checked beforeventingan80 furnaceintoamasonrychimne...

Страница 12: ...ey Fix 4 C C C C CHECK HECK HECK HECK HECK 5 L 5 L 5 L 5 L 5 LINER INER INER INER INER C C C C CONDITION ONDITION ONDITION ONDITION ONDITION Ifametallinerispresent itmustbechecked Itcannotbeassumed th...

Страница 13: ...t in accordance with nationally recognized building codes or stan dards OnesuchstandardwhichmaybereferencedistheStandard forChimneys Fireplaces Vents andSolidFuelBurningAppliances ANSI NFPA 211 Next u...

Страница 14: ...orts such as fire stops or thimbles must be used to prevent the B vent fromcomingintodirectcontactwiththetilelinerorchimneywalls Direct contact would result in higher heat loss with an increased possi...

Страница 15: ...ES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Line voltage connections can be made through either the right or left side panel The furnace is shipped configured for a rig...

Страница 16: ...and dehumidification features require a jumper betweenY1 and O andY1 and DEHUM respectively NOTE NOTE NOTE NOTE NOTE Thermostat R requiredifoutdoorunitisequippedwitha Comfort Alert module or if the o...

Страница 17: ...binationcallforcooling T Stat anddehumidification DEHUM Stat 9 10 DEHUM Unused Move to the ON position to enable dehumidification ON OFF S5 F F F F FOSSIL OSSIL OSSIL OSSIL OSSIL F F F F FUEL UEL UEL...

Страница 18: ...e furnace can result in premature heat exchanger failure Gas pressures in excess of 13 inches water column can also cause permanent damage to the gas valve At all altitudes the manifold pressure must...

Страница 19: ...three inches long Installa1 8 NPTpipeplugfitting accessiblefortestgage connection immediately upstream of the gas supply connection to the furnace Use two pipe wrenches when making connection to the...

Страница 20: ...PANE G G G G GAS AS AS AS AS T T T T TANKS ANKS ANKS ANKS ANKS AND AND AND AND AND P P P P PIPING IPING IPING IPING IPING IF THE GAS FURNACE IS INSTALLED IN A BASEMENT AN EXCAVATED AREA OR CONFINED SP...

Страница 21: ...stalledbetweentheunitandtheutility roomwall Aroom closet oralcovemustnotbeusedasareturnair chamber When the furnace is used in connection with a cooling unit the furnaceshouldbeinstalledinparallelwith...

Страница 22: ...perly connected andgrounded Properpolaritymustbemaintainedforcorrectop eration Inadditiontothefollowingstart upandadjustmentitems refertofurtherinformationinOperationalCheckssection H H H H HEAT EAT E...

Страница 23: ...cessary adjust ments to pressure regulator gas piping size etc and or consult withlocalgasutility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug before t...

Страница 24: ...tion of the smallest gas meter dial 3 Calculate the number of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a one cubic foot dial divide the number of seconds rec...

Страница 25: ...The cooling system manufacturer s instructions must be checked for required air flow Any electronic air cleaners or other devices may require specific air flows consult installation instructions of t...

Страница 26: ...Mode B ON OFF ON OFF ON OFF ON OFF C OFF ON OFF ON OFF ON OFF ON B 30 sec 50 60 sec 100 D ON ON ON ON ON ON ON ON D 30 sec 50 7 5 min 82 30 sec 50 Select desired Comfort Mode profile see profiles abo...

Страница 27: ...ctory setting 8 Select the desired heating speed tap by positioning switches7and8appropriately Refertofigureabove Verify CFMbynotingthenumberdisplayedonthedual7 segment LEDdisplay In general lower hea...

Страница 28: ...ystem controls are power with 24 VAC Thus a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system CTK01AA W CTK01AA W CTK01AA W CTK01AA W CTK01AA WIRING...

Страница 29: ...fig onfig onfig key again for approximately3secondstoentertheAdvancedInstaller Configurationmenu Clean Display Installer Config Set Time Set Schedule Run Schedule Upon entering the advanced menus the...

Страница 30: ...YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD N...

Страница 31: ...oveinAccessingandNavigat ingtheAdvancedFeaturesMenus NOTE NOTE NOTE NOTE NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the furnace N N N N NE...

Страница 32: ...a power up reset x Depress and hold for 2 seconds for an out of box reset Red Communications LED 2 Flashes x Out of box reset x Control power up x Learn button depressed x None x None Off x No power x...

Страница 33: ...t changes the call from low heat tohighheat theintegratedcontrolmodulewillimmediately switch the induced draft blower gas valve and circulator blowertotheirhighstagesettings Ifthetwo stagethermostatch...

Страница 34: ...or near the circulator blowerandmonitorsblowercompartmenttemperatures Theyare a normally closed electrically auto reset sensors These limits guardagainstoverheatingasaresultofinsufficientconditionedai...

Страница 35: ...henreset toprevioussetting NOTE NOTE NOTE NOTE NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to the Diagnostic Chart for aid in determ...

Страница 36: ...eel wool Following cleaning the flamesensesignalshouldbeasindicatedintheSpecificationsSheet F F F F FLUE LUE LUE LUE LUE P P P P PASSAGES ASSAGES ASSAGES ASSAGES ASSAGES Q Q Q Q QUALIFIED UALIFIED UAL...

Страница 37: ...per gas pressure or restriction in flue and or combustion air piping front cover pressure switch opening or improper induced draft blower performance x Locate and correct gas interruption x Check fron...

Страница 38: ...ck Furnace message E4 x Flame sensed with no call for heat IMPROPER FLAME E4 x Short to ground in flame sense circuit x Lingering burner flame x Slow closing gas valve x Correct short at flame sensor...

Страница 39: ...y connected wiring x Inspect pressure switch hose Repair replace if necessary x Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as nec...

Страница 40: ...ck Furnace message b1 x Integrated control module has lost communications with circulator blower motor MOTOR COMM b1 x Loose wiring connection at circulator motor control leads x Failed circulator blo...

Страница 41: ...le LED display provides b6 error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Furnace message b6 x Circulator blower motor shuts down for over o...

Страница 42: ...SURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE HIGH STAGE PRESSURE SWITCH STUCK OPEN REVERSED 115 VAC POLARITY DATA NOT YET ON NETWORK INVALID MEMORY CARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMM...

Страница 43: ...Tap B is 10 Tap C 10 Set dip switches 3 and 4 to the appropriate ON OFF positions Speed Selection Dip Switches 390 520 650 780 A B C D 600 800 1000 1200 735 805 875 935 1050 1150 1250 1350 520 715 91...

Страница 44: ...LACEMENT PARTS MUST BE USED WHEN SERVICING ONLY C AIR CLEANER HIGH FIRE PRESS SWTICH INDOOR HUMIDIFIER PK PINK WH 9 IND LO 14 Y2 40 VA 3 HUM YL JUNCTION BLWR PU PURPLE 1 CIRCULATOR BLOW ER R 1 JUNCTIO...

Страница 45: ...INAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C USE COPPER CONDUCTORS ONLY INTEGRATED CONTROL MODULE RD I...

Страница 46: ...46 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 47: ...47 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 48: ...48 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com 2009 2010 Goodman Manufacturing Company L P...

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