16
Diagnostics
Troubleshooting Tips
This checklist outlines some general hints and
guidelines that will be helpful in tracking down and
correcting operating problems.
Dealing with multiple errors
If multiple errors are raised at once, the
corresponding error messages will stack on the
HMI display with the highest priority message on
top.
It is recommended to photograph or otherwise
record each error message before clearing it from
the HMI. Then consult the fault log to determine
which of these errors was raised first and begin
troubleshooting by locating the entry for that error.
Going through the troubleshooting trees
It is recommended to follow the order of actions
suggested by the troubleshooting trees when
troubleshooting to ensure a systematic process.
Since systems interact with each other, specific
troubleshooting trees might refer to other trees,
therefore, it is always required to recheck the initial
troubleshooting tree after having switched to
another tree.
Systems not provided by Dana are not
covered in this guide
Systems that are not provided or selected by Dana
are not covered by this troubleshooting guide and
might require use of additional external
documentation.
Root causes outside the scope of this guide
This guide is meant to cover a dealership / garage
level of troubleshooting. Some root causes require
specialized troubleshooting or other support from
Dana. If the troubleshooting tree does not provide
a solution to troubleshoot or solve an issue, please
contact Dana for further investigation.
A cleared code alone does not indicate a
corrected problem
An error code is set by a specific fault condition
and may be cleared by switching the ignition off
and then on. It is possible to clear an error
message only to have it appear again when the
fault condition reoccurs. To make sure an issue is
fixed, be sure to run the system through the same
operating modes that caused the issue and verify
that the error code does not reappear.
Errors during charging
If an error was found after the vehicle has been
charging unattended, always consult the fault log to
find all errors raised during the charging session.
Disconnect the Vehicle Control Unit
connector with ignition off
To avoid setting electrical fault codes, make sure
that the ignition is switched off before
disconnecting the wire harness connection.
Connect the connector before switching on the
ignition.
Inspecting wiring for continuity failure
When inspecting LV, HV, or CAN wiring, continuity
failure includes visible defects like broken cables or
connector defects. If needed, further investigation
will be undertaken at the request of Dana experts.
If the problem can be traced to a continuity failure,
repair or replace the wiring or connectors
accordingly. During inspection of any system
wiring, also pay attention to the system grounding,
it may be a cause of the fault.
Intermittent faults
If an error appears intermittently or if the error
disappeared on the way to the dealership, gather
as much information as possible about the
circumstances in which the error appeared and
perform a test drive under similar circumstances to
see if the error reappears.
Faults that do not appear in the guide
If any fault appears which is not covered in this
guide, please contact Dana for further
investigation.
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Страница 151: ...151 Troubleshooting Connector C44 Connector C50 Connector C53 Connector C54 Connector C75 Connector C76...
Страница 152: ...152 Troubleshooting Connector C93P pin Connector C93S socket Connector C100 Connector C367P pin Connector C367S socket...
Страница 244: ...244 Troubleshooting Connector C706 Connector C726 Connector C727 Connector C731 3 4 HVIL 2 HVIL 1...
Страница 249: ...249 Troubleshooting Connector C716 black Connector C717 green Connector C718 yellow Connector C719 orange Connector C731...
Страница 263: ...263 Troubleshooting Connector C53 Connector C100...
Страница 274: ...274 Troubleshooting Connector C717 green Connector C718 yellow Connector C719 orange...
Страница 287: ...287 Troubleshooting Connector C716 black Connector C717 green Connector C718 yellow Connector C719 orange...
Страница 322: ...322 Troubleshooting Connector C651 B Circuit73...
Страница 467: ...467 Troubleshooting Connector C3 Connector C10 Connector C11 black Connector C12 gray Connector C22 Connector C23...
Страница 468: ...468 Troubleshooting Connector C44 Connector C45 Connector C53 Connector C54 Connector C661...
Страница 475: ...475 Troubleshooting Connector C3 Connector C10 Connector C11 black Connector C12 gray Connector C22 Connector C23...
Страница 476: ...476 Troubleshooting Connector C44 Connector C45 Connector C53 Connector C54 Connector C661...
Страница 514: ...514 Troubleshooting Connector C676 Connector C651 B Circuit73...
Страница 607: ...607 Troubleshooting Connector C367P pin Connector C367S socket Connector C676 Connector C651 B Circuit73...
Страница 636: ...636 Troubleshooting Connector C676 Connector C651 B Circuit73...
Страница 692: ...692 Troubleshooting Connector C416 Connector C621 Connector C661 Connector C699P pin Connector C699S socket...
Страница 702: ...702 Troubleshooting Connector C101 Connector C713 Connector C722 3 4 3 4...
Страница 711: ...711 Troubleshooting Connector C101...
Страница 717: ...717 Troubleshooting Connector C22 Connector C40 Connector C73 Connector C91 Connector C202 Connector C300...
Страница 718: ...718 Troubleshooting Connector C367P pin Connector C367S socket Connector C676 Connector C651 B Circuit73...
Страница 727: ...727 Troubleshooting Connector C202 Connector C203 Connector C410 Connector C649 A Connector C651 A...
Страница 729: ...729 Troubleshooting Connector C53 B Connector C410 Connector C416 Connector C649 B Connector C650 A...
Страница 730: ...730 Troubleshooting Connector C651 A...
Страница 732: ...732 Troubleshooting Connector C72 Connector C82 Connector C89 Connector C410 Connector C649 C Connector C650 A...
Страница 733: ...733 Troubleshooting Connector C651 A...
Страница 735: ...735 Troubleshooting Connector C80 Connector C84 Connector C410 Connector C649 D Connector C650 A...
Страница 736: ...736 Troubleshooting Connector C651 B Circuit73...
Страница 738: ...738 Troubleshooting Connector C651 B Circuit73...