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ABLE

ONTENTS

6.6 Setting Welding JOB . . . . . . . . . . . . . . . . . . 84

6.6.1

Welding mode setting . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.6.2

Setting welding mode . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.6.3

Setting welding parameter. . . . . . . . . . . . . . . . . . . . . . 87

6.6.4

Crater setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

6.6.5

Arc spot time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6.6.6

Welding voltage adjustment . . . . . . . . . . . . . . . . . . . . 96

6.6.7

Arc characteristics adjustment . . . . . . . . . . . . . . . . . . 97

6.6.8

Penetration control adjustment . . . . . . . . . . . . . . . . . . 98

6.6.9

Adjustment of wave frequency . . . . . . . . . . . . . . . . . . 98

6.6.10 Welding guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.6.11 Water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6.7 Setting Internal Functions. . . . . . . . . . . . . 102

6.7.1

Setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

6.7.2

Detailed information on internal functions . . . . . . . . . 105

6.8 Operation of Analog Remote Control

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 130

CHAPTER 7 ADMINISTRATOR
FUNCTIONS

7.1 Administer settings of welding

condition. . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.2 Protection of Welding JOB . . . . . . . . . . . . 133

7.2.1

Setting/Changing password . . . . . . . . . . . . . . . . . . . 134

7.3 Welding Result Control Function . . . . . . . 135

7.3.1

Setting welding result control function. . . . . . . . . . . . 136

7.3.2

Details of welding control items. . . . . . . . . . . . . . . . . 138

7.4 Data Backup (Utilization of data) . . . . . . . 142

7.4.1

Setting of welding JOB/internal functions . . . . . . . . . 142

7.4.2

Simplified data log function . . . . . . . . . . . . . . . . . . . . 144

7.4.3

Failure log function . . . . . . . . . . . . . . . . . . . . . . . . . . 145

7.4.4

Welding Result Control Function. . . . . . . . . . . . . . . . 146

7.4.5

Backup operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

7.4.6

Importing backup data. . . . . . . . . . . . . . . . . . . . . . . . 147

7.5 Initializing Welding JOB and Internal

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 148

7.6 Checking the Software Version and

Serial Number. . . . . . . . . . . . . . . . . . . . . . . 150

7.7 Calibration Mode . . . . . . . . . . . . . . . . . . . . 151

7.7.1

Adjustment of output current . . . . . . . . . . . . . . . . . . . 151

7.7.2

Adjustment of output voltage. . . . . . . . . . . . . . . . . . . 153

7.8 System Setting . . . . . . . . . . . . . . . . . . . . . . 156
7.9 Screen Layout Settings . . . . . . . . . . . . . . . 157
7.10 Language settings . . . . . . . . . . . . . . . . . . . 158

CHAPTER 8 MAINTENANCE AND
INSPECTION

8.1 Precautions for Maintenance and

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 159

8.2 Daily Inspection . . . . . . . . . . . . . . . . . . . . 160
8.3 Periodical Inspection. . . . . . . . . . . . . . . . . 161
8.4 Periodical Replacement Parts . . . . . . . . . 162
8.5 Insulation Resistance Measurement and

Withstand Voltage Test . . . . . . . . . . . . . . . 163

CHAPTER 9 TROUBLESHOOTING

9.1 Action in Case of Error . . . . . . . . . . . . . . . 164
9.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . 166

CHAPTER 10 REFERENCE MATERIALS

10.1 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 168

10.1.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
10.1.2 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

10.2 Reference Drawing . . . . . . . . . . . . . . . . . . 171

10.2.1 Schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 172
10.2.2 Parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . 176

10.3 Materials for Setting Welding JOB. . . . . . 178

10.3.1 Guide for changing welding JOB . . . . . . . . . . . . . . . . 178
10.3.2 Samples of welding condition settings . . . . . . . . . . . . 178

Содержание OTC ARXIS pulse P403L

Страница 1: ...July 2023 Manual No P30433 1 DAIHEN Corporation ARXIS pulse P403L P503L OWNER S MANUAL...

Страница 2: ...ary Service and Support See the back cover for contact numbers and mailing addresses When contacting your dealer for service you are required to provide the following information Name address telephon...

Страница 3: ...ure that installation operation maintenance of the welding power source and welding machine is performed by qualified personnel with sufficient knowledge and skills If this manual is lost or damaged i...

Страница 4: ...onnection of cable at output side 34 4 2 2 Connection of wire feeder 35 4 2 3 Connection of welding torch 36 4 2 4 Connection of analog remote control optional In using analog remote control 37 4 2 5...

Страница 5: ...ons 142 7 4 2 Simplified data log function 144 7 4 3 Failure log function 145 7 4 4 Welding Result Control Function 146 7 4 5 Backup operation 146 7 4 6 Importing backup data 147 7 5 Initializing Weld...

Страница 6: ...re as follows Make sure to fully understand the content before beginning operation The below symbols are categorized by the degree of possible hazard and damage The below symbols are categorized accor...

Страница 7: ...no person is allowed unauthorized access near the welding power source or work areas Only authorized personnel or person with full understanding and experience of the welding power source must perfor...

Страница 8: ...e minutes or more The capacitors may be still charged even after the input power is cut Make sure that there is no charged voltage before starting the work Wear dry insulating gloves for protection Do...

Страница 9: ...hemical agent Doing so may cause crack breaking and degrade the strength If there is any abnormality in the plastic parts such as front panel rear panel and fan immediately stop the use and contact yo...

Страница 10: ...as well as the surrounding operators use respiratory protective equipment Welding or cutting the coating steel plate or galvanized steel sheet will cause toxic gas or fume Do not perform welding opera...

Страница 11: ...n gas pipe and closed containers such as tanks or drums Performing arc welding on flammable object such as fuel tank may cause explosion Furthermore welding on closed container such as tanks and pipes...

Страница 12: ...NCIPAL SAFETY STANDARDS Keep the cylinder upright and securely chained to a stationary support or a rack Falling or tipping of cylinder may cause serious injury In opening the valve of gas cylinder ke...

Страница 13: ...iety National Electrical Code NFPA Standard 70 from National Fire Protection Association Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association Code for Safety...

Страница 14: ...0 A 39 0 A Rated output current 400 A 500 A 400 A 400 A 490 A Rated load voltage 34 V 26 V 36 V 39 V 34 V 26 V 39 6 V Maximum no load voltage 70 V 80 V Rated duty cycle 60 50 60 60 60 80 100 60 Number...

Страница 15: ...0 1 2 1 6 Manual 2 Cu Si 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 Cu Al 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 DC LOW SPATTER 3 CO2 Fe 0 8 1 0 1 2 0 8 1 0 1 2 Manual Auto MAG 18 CO2 1 1 Fe 0 8 1 0 1 2 0 8 1 0 1 2...

Страница 16: ...gas other than those with the following mixing ratios is used 1 1 MAG gas Argon Ar 82 Carbon dioxide CO2 18 1 2 MAG gas Argon Ar 90 Carbon dioxide CO2 10 1 3 MAG gas stainless steel Argon Ar 98 Oxygen...

Страница 17: ...URATION CHAPTER 2 15 Chapter 2 Product Specification and Configuration 2 1 3 External dimensions This section explains the external dimensions of the welding power source Water cooled type Air cooled...

Страница 18: ...degradation or burnout of the welding power source The rated duty cycle of the welding power source is the following Rated duty cycle of 60 means the power source must be rested for 4 minutes after 6...

Страница 19: ...current A Duty cycle DC DC TIG 100 50 0 100 200 350 300 400 Usable range Welding current A Duty cycle DC PULSE Welding current A Duty cycle MMA 100 60 50 0 Usable range 100 200 300 350 400 100 60 50 0...

Страница 20: ...Accessory supplied 1 Supplied unit 2 Optional accessories Remarks 1 Voltage detection cable 2 Gas regulator To be prepared by the customer 2 2 3 Accessory not supplied 3 Wire feeder 4 Welding torch 5...

Страница 21: ...ble for touch panel 4 m 2 8 Power cable for base metal side 2 m 2 9 Shield gas To be prepared by the customer 2 2 3 Accessory not supplied 10 Digital remote control optional E 2454 2 2 4 Optional acce...

Страница 22: ...ccessories Remarks 1 Welding electrode holder To be prepared by the customer 2 2 3 Accessory not supplied 2 Power cable for welding electrode holder 38 mm2 or more 3 Power cable for base metal side 2...

Страница 23: ...voltage detection cable Name Remarks CO2 gas Carbon dioxide CO2 100 MAG gas Argon Ar 82 Carbon dioxide CO2 18 Argon Ar 90 Carbon dioxide CO2 10 MAG gas stainless Argon Ar 97 5 Carbon oxygen CO2 2 5 Ar...

Страница 24: ...e BKGG 0605 BKGG 0610 BKGG 0615 BKGG 0620 2 Power cable torch side BKPDT 6007 1 BKPDT 8007 2 BKPDT 6012 1 BKPDT 8012 2 BKPDT 8017 1 BKPT 8017 2 BKPDT 8022 1 BKPT 8022 2 3 Control cable for wire feeder...

Страница 25: ...The color of the status LED indicator shows the current status of the welding power source Indicator color Welding power source status Flashes green Deep sleeping Lights up green Waiting Lights up ye...

Страница 26: ...touch panel keys and a knob allowing settings related to the welding control in the touch panel TIPS For details of the operation panel refer to 6 2 Function on Operation Panel Input terminal Primary...

Страница 27: ...lecting a menu in the touch panel the selected item appears at the top of the display The following is an example display TIPS When the selected menu is too deep to be displayed at the top of the scre...

Страница 28: ...erial such as steel plate or on steel structure install a leakage breaker Otherwise electric shock due to leakage of electricity may occur Be sure to install a switch with fuse or a circuit breaker to...

Страница 29: ...y cause product damage on the welding power source 3 1 2 Ventilation equipment partial exhaust facility This section explains the ventilation equipment and partial exhaust facility in welding work are...

Страница 30: ...power source Installation distance of 30 cm or more between the welding power source and the wall or other welding power source Ensure not to block the ventilation hole Location with no wind on the a...

Страница 31: ...s of the welding power source It may cause electric shock Shut off the input power with the disconnect switch all turned off even the distance of transportation is short If work is performed while the...

Страница 32: ...dents be sure to observe the following For operation of a crane or hoisting make sure that a qualified personnel operate them with attention to the surrounding area for safety Use the lifting tool suc...

Страница 33: ...hen using a tool such as carriers secure the welding power source and carrier with a rope before transporting When lifting the welding power source make sure to hold the bottom of the welding power so...

Страница 34: ...he welding power source Have a qualified electrical engineer ground the case of the welding power source and base metal or jig electrically connected in accordance with local regulation Make sure to c...

Страница 35: ...ide Connection of wire feeder 4 2 2 Connection of wire feeder Connection of welding torch 4 2 3 Connection of welding torch Connection of analog remote control 4 2 4 Connection of analog remote contro...

Страница 36: ...connectors as same as above Connection for cable at output side is complete Procedure is followed by 4 2 2 Connection of wire feeder Use a grounding cable for the case of welding power source and perf...

Страница 37: ...socket of wire feeder and insert the control cable to the socket for the wire feeder Fit the concave part of the connector and convex part of the socket for secure connection and tighten the knurled s...

Страница 38: ...clockwise direction 2 When using the water cooled welding torch connect the water feeding hose and condensing hose of the welding torch to the wire feeder Fully insert the hose end to the connection p...

Страница 39: ...g remote control and insert the control cable Fit the concave part of the connector and convex part of the socket for secure connection and tighten the knurled screws in the clockwise direction Connec...

Страница 40: ...e metal 3 Connect the voltage detection cable for base metal side to the voltage detection terminal of the wire feeder TIPS When using the welding power source by lifting with hoisting equipment conne...

Страница 41: ...detection cable as much as possible for wiring Appropriate connection example of the voltage detection cable on the base metal side Example of improper connection of the voltage detection cable on the...

Страница 42: ...e 3 Attach the sleeve to the conductor of the cable 4 Insert the sleeve into the connector terminal and fix the sleeve using a screw Tighten the screw at 12 Nm using a hexagonal wrench 5 Fit the grip...

Страница 43: ...the water cooled welding torch continue to perform the step described in 4 2 8 Connection of water hose In using the water welding torch Be sure to observe the following points to prevent from suffoc...

Страница 44: ...welding power source 4 3 Grounding and Connection of Input Power Supply 2 Connect the feeding hose to the welding power source and wire feeder 3 Connect the condensing hose to the welding power sourc...

Страница 45: ...ruction site or location with highly conducting material such as steel plate or on steel structure install a leakage breaker Otherwise electric shock due to leakage of electricity may occur Be sure to...

Страница 46: ...source is connected to the breaker s ground terminal No tools or equipment are left placed on the surface of the welding power source Do not place any material on the surface of the welding power sour...

Страница 47: ...ction manual of Interface 3 Wire feeder Wiring for wire feeder needs to be changed 4 Welding torch K2331 type curved torch 5 Uni cord power cable K5369 1 1 m K5370 1 2 m 6 Control cable for wire feede...

Страница 48: ...e welding power source side is ready to start welding the contact between the terminals closes When an error is detected the contact opens 3 4 STOP Operation stop input Disconnecting the terminals sto...

Страница 49: ...eep the maximum rated power of the contact Maximum rated power of relay contact WCR 125 VAC 0 5 A 30 VDC 1 A at resistance load as a rough indication use at 80 of the ratings To prevent electric shock...

Страница 50: ...cable 5 Check the wiring and fix the cable with cable ties so that no gap may be created between the cable and the blind bush 6 Place the cover for external connection back to the welding power sourc...

Страница 51: ...When using the voltage detection cable set the internal function F38 to 1 6 7 1 Setting procedure Details on the internal function F38 6 7 2 27 F38 Arc voltage detection switching 4 6 1 Wiring to wel...

Страница 52: ...power feeding brush from the jig base and connect the voltage detection cable base metal side to the jig base TIPS Before wiring the voltage detection cable check that conduction between the jig base...

Страница 53: ...ilation equipment does not give sufficient performance ensure to use respiratory protective equipment For preventive measure from falling due to anoxia apply lifelines such as a safety belt For the we...

Страница 54: ...the work area from arc ray Wear an ear protector when noise level is high Ignoring the above may cause hearing disorder CAUTION When the welding is performed outside with wind or when wind is caused...

Страница 55: ...wire diameter If the particle size is smaller than the above set the anti stick voltage to a higher value whereas if the particle size is larger than the above set the anti stick voltage to a lower va...

Страница 56: ...scharged The gas check status continues for approximately 2 minutes and automatically stops To stop the gas check select the Gas check again Handle the gas cylinder according to the related laws or re...

Страница 57: ...gas check stops and the screen returns to the Operation screen 5 4 Wire Inching This section explains the inching operation feeding operation of the wire 1 Straighten the torch cable Bent cable may c...

Страница 58: ...ing wire feeding stops For excessive wire cut the wire using a plier During the inching the status LED of the welding power source lights up yellow Adjust the feed speed by selecting the feed speed it...

Страница 59: ...us operation on the operation panel To prevent accidental change of the welding JOB the erroneous operation prevention function is equipped for the operations other than KEY LOCK DEACTIVATION key In u...

Страница 60: ...n 5 6 1 Operation of welding start CO2 MAG welding 1 Check that the welding JOB are correctly set and operate the torch switch to start the welding 6 6 4 Crater setting During the welding the welding...

Страница 61: ...anged by the internal function F8 When the welding time is short such as in the tack welding accurate value may not be displayed The displayed average value is processed by the software The wire consu...

Страница 62: ...on during welding This section explains the operation requiring adjustment of welding current voltage during the welding The welding current voltage can be adjusted during each sequence such as weldin...

Страница 63: ...er adjust the welding voltage by turning the welding voltage control knob of the remote controller There is no voltage adjustment for DC TIG and MMA welding TIPS When no operation is performed for app...

Страница 64: ...gas remained in the gas piping is discharged 4 After the shield gas is discharged select Gas check The gas supply turns OFF and the gas check stops 5 Set the flow adjustment knob to SHUT to adjust the...

Страница 65: ...IVIDUAL 1 ARXIS WB P403L 10 0 to 45 0 V 23 5 V 21 5 V initial crater ARXIS WB P503L 10 0 to 50 0 V Voltage SYNERGY 1 100 to 100 3 0 to 3 0 MS MIG 0 Post flow time 0 to 10 sec 0 4 sec Set the gas disch...

Страница 66: ...crater condition F8 Welding result display time 0 to 60 20 s Sets the display time for the current voltage after completion of welding F9 Analog remote control scale 200 350 1 350 A Configures the se...

Страница 67: ...F35 Saving the correction value of low spatter function OFF ON OFF Sets whether to save the automatic correction value of the low spatter function at completion of welding OFF Not to save ON To save u...

Страница 68: ...on 8 Welding voltage Feeding command Sequence information F53 Sampling speed of data log function 1 2 3 2 Sets sampling interval of the data log function 1 10 ms 2 100 ms 3 1 s F54 Tack start process...

Страница 69: ...ns are provided F75 Wire inching initial speed 0 0 4 to 2 0 0 4 m min Sets the inching speed for the first second F76 Wire feeder select OFF ON ON Allows to select the wire feeder to use OFF CM 7403 O...

Страница 70: ...88 Voltage display adjustment GAIN 20 to 20 0 These functions are for adjusting voltage value displayed on the touch panel F89 Voltage display adjustment OFFSET 2 0 to 2 0 0 0 V F90 Deep sleep mode sw...

Страница 71: ...ated by the blue cursor Screen operation knob Use the screen operation knob to set a value or select an item Turn the screen operation knob to move the blue cursor and change the item to be selected W...

Страница 72: ...conds the blue cursor disappears Action Description Turn The blue cursor moves between the items in the touch panel according to the operation of the knob Press Performs the process of the selected it...

Страница 73: ...re you can change the weld joint and the material thickness 6 6 10 Welding guide 2 Arc characteristic The arc characteristics currently set are displayed Upon selecting an item the screen changes to t...

Страница 74: ...where you can select the welding conditions to be displayed in the HOME screen 6 5 3 Read out of welding JOB 9 Welding mode The welding mode currently set is displayed Selecting an item will take you...

Страница 75: ...6 Importing backup data 6 Key lock Turns ON and OFF the key lock 5 5 2 Preventing erroneous operation on operation panel 7 System settings Allows checking and setting of Display Brightness System inf...

Страница 76: ...feed speed so that the constant welding current is always kept even with the wire feeding length changes Available only for steel or stainless steel type wire in the WIRE MATERIALS menu Welding curren...

Страница 77: ...terial suitable for the welding condition 10 3 Materials for Setting Welding JOB Setting wire material wire diameter shield gas and Manual Auto 6 6 1 Welding mode setting Setting crater treatment 6 6...

Страница 78: ...d with a gray mask 3 Current position mark Displays the position of the current page 4 Administer No Displays the current administer No When selected the change administer No screen appears allowing t...

Страница 79: ...lding conditions set in the touch panel in the memory 1 Menu JOB memory JOB Save 2 Scroll through the list and select the number to register the welding conditions to Upon selecting an unregistered nu...

Страница 80: ...B DETAILS Upon selecting a welding condition registered as a favorite condition This is favorite JOB warning window appears Select OK The password input screen appears To cancel the operation Select C...

Страница 81: ...3 digit password and select OK The welding conditions are registered with the selected JOB No and the Save complete screen appears If the entered password is not valid Password NG screen appears and...

Страница 82: ...the HOME screen are overwritten by those loaded To cancel the operation Select CANCEL to return to the previous screen To view the details Select JOB DETAILS to view the welding condition details scr...

Страница 83: ...Select OK and enter the 3 digit password in the password entry window 3 Select OK The PARAMETER screen appears If the entered password is not valid Password NG appears and the screen returns to the pr...

Страница 84: ...istered to the memory NOTE The deleted data cannot be restored Before deleting the stored welding condition carefully check the welding JOB No to delete 1 Menu JOB memory JOB Setting Delete JOB 2 Scro...

Страница 85: ...es using Administer settings 7 1 Administer settings of welding condition The welding condition cannot be deleted until you remove it from the favorites 3 Select OK The confirmation screen appears aga...

Страница 86: ...1 0 1 2 1 6 Manual 2 Cu Si 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 Cu Al 0 8 1 0 1 2 0 8 1 0 1 2 Manual 2 DC LOW SPATTER 3 CO2 Fe 0 8 1 0 1 2 0 8 1 0 1 2 Manual Auto MAG 18 CO2 1 1 Fe 0 8 1 0 1 2 0 8 1 0 1 2...

Страница 87: ...10 1 3 MAG gas stainless steel Argon Ar 98 Oxygen O2 2 1 4 MAG gas Argon Ar 97 5 Carbon oxygen CO2 2 5 1 5 MIG gas Aluminum Aluminum bronze Silicon bronze Argon Ar 100 2 For Manual mode the Manual mod...

Страница 88: ...e in the PROCESS screen 1 Select the PROCESS tab from the tabs 2 Set the welding process wire material wire diameter gas and welding control Select each item and change the setting in the respective s...

Страница 89: ...6 6 3 2 Basic configuration of PARAMETER screen Process Description PRE FLOW It is the sequence to discharge gas before the welding starts START CONDITION It is the sequence to process the welding st...

Страница 90: ...ment of the JOB 6 JOB No Displays the No of the JOB being set When selected Load JOB or Save JOB selection screen appears and allows to load a different JOB or save the current JOB 6 5 2 Memory Functi...

Страница 91: ...ER screen 5 Set the welding voltage Select the welding voltage for the process to set Set the welding voltage using the dial or the and keys At Synergic ON mode fine adjustment is carried out based on...

Страница 92: ...Welding voltage adjustment The mode set by the Synergic ON OFF menu is applied all of the conditions START CONDITION MAIN CONDITION CRATER FILL CONDITION 7 Perform the following operation when necessa...

Страница 93: ...2 32 F45 F46 F47 Special 2T effective initial standard time setting crater standard time setting Mode Start condition Description 2T In the welding process only available process is the main welding...

Страница 94: ...by the 2T 4T menu In synchronous to the ON OFF operation of the torch switch the welding starts stops Torch switch Gas flow Output voltage Wire feeding speed Welding current Main welding Anti stick ti...

Страница 95: ...rch switch should remain depressed and held during the CRATER phrases When selecting 4T Crater DC Regardless of the setting by the WELDING PROCESS menu the machine automatically turns to the welding w...

Страница 96: ...nd held during the START and CRATER phrases When selecting 4T Crater DC Regardless of the setting by the WELDING PROCESS menu the machine automatically turns to the welding with no pulse when the crat...

Страница 97: ...The arc spot time is displayed and adjustable in the ARC SPOT section of the Crater Treatment menu Turning OFF the torch switch before reaching the arc spot time starts the anti stick treatment from...

Страница 98: ...h cable is extended adjust to a higher voltage setting beforehand in consideration of voltage decrease The voltage displayed during the setting or welding is the voltage of output terminal base metal...

Страница 99: ...condition 1 HOME Arc characteristic 2 Set the arc characteristic 3 Select OK The arc characteristic set values are registered and the screen returns to the previous one TIPS It is likely that good wel...

Страница 100: ...rol functions only during the production weld while it does not during the initial and crater processes Also the function cannot be used in arc spot 6 6 9 Adjustment of wave frequency This section exp...

Страница 101: ...n Manual mode a good weld can be obtained by setting the wave frequency at 5 Hz or more When welding steel or stainless steel materials in wave pulse welding it takes time for the molten metals to coa...

Страница 102: ...late thickness the welding current will be set automatically according to each parameter 1 HOME Material Thickness 2 Set the weld joint Select T joint or Lap 3 Set the material thickness Adjust the se...

Страница 103: ...The Welding guide function cannot be used when an analog remote control optional accessory is connected 6 6 11 Water cooling This section explains how to set the Water cooling settings By setting Wate...

Страница 104: ...at the point when the setting value is changed To change the set values of internal functions ensure that there is no mistake in the function No as well as in the function setting Basic configuration...

Страница 105: ...elding Condition 1 Menu Functions 2 Scroll through the list and select the function to set 3 Set function settings in the change settings area When the setting is ON or OFF select either one When the...

Страница 106: ...G CONDITION CHAPTER 6 104 When the setting is a fixed value select the item to set When the setting is a number select the appropriate number to set 4 After completing the settings select the BACK key...

Страница 107: ...tions to be allocated to the switching knob of the analog remote control The selectable functions are 1 through 6 as shown in the below table No function will be allocated if set at 0 6 7 2 3 F4 Auto...

Страница 108: ...receptacle as shown in the below figure Relationship between input and output is as the charts provided in F5 Maximum external command voltage 6 7 2 4 F5 Maximum external command voltage Ensure that...

Страница 109: ...onger Setting range of upslope time 0 0 to 10 0 sec 6 7 2 6 F7 Downslope time When the difference between the welding current and crater current is large the wire may plunge into weld pool at the chan...

Страница 110: ...he range of 20 to 150 of the motor rated current The factory default setting is 70 of 2 8 A continuous If the current flows to the motor exceed the set value the alarm display of E 820 is displayed ou...

Страница 111: ...t this time can be set Setting range of water cooled pump operation time 20 to 60 min ON Water cooled pump is always ON 6 7 2 12 F13 Turbo start The welding power source has the turbo start function u...

Страница 112: ...sting it to the negative direction shortens the time and adjusting it to the positive extends the time Adjust the anti stick process voltage in the range of 9 9 V through the internal function F18 Bas...

Страница 113: ...nged by the GAS menu the welding current is automatically set based on the set wire feed speed Set the feed speed in the unit of 0 1 m min by the HOME screen Switching to the welding current display c...

Страница 114: ...e function of IN EXT4 8 to 9 on the external connection terminal block TM3 For the details of external connection terminal block 4 5 2 Connection of automatic machine The functions allocable to F29 to...

Страница 115: ...In reading out the welding condition of the JOB No 3 Setting F30 to 5 and turning the signal of external input terminal IN EXT2 to ON enable to read out the JOB No 3 For F29 F31 and F32 other function...

Страница 116: ...sitivity of Squeeze using the internal functions F36 F37 Spatter adjustment when the inhabitation ratio is 70 or less 6 7 2 26 F36 F37 Spatter adjustment P1P P2P TIPS In short arc welding where short...

Страница 117: ...ection value of low spatter function Sets whether to return the sensitivity corrected by F34 Automatic correction of Squeeze detection sensitivity to the initial value when welding completes or mainta...

Страница 118: ...tage direct detection terminal on the base metal side of the welding power source and voltage detection terminal of the wire feeder Extending the power cable without the cable at the base metal side c...

Страница 119: ...multiple welding power sources are connected with a PC monitoring system set ID for CAN 6 7 2 31 F44 Reading welding JOB with remote control Sets whether to read the welding condition registered to th...

Страница 120: ...7 set the crater treatment time in the range of 0 0 to 10 0 seconds Set the value in the range of 0 0 to 10 0 seconds TIPS When the internal function F45 is set to ON automatically the setting of spec...

Страница 121: ...ouble clicking Single clicking or double clicking operation should be within 0 3 seconds At the time of transition to crater press the torch switch for at least 0 3 seconds Welding process at crater t...

Страница 122: ...urn to the main welding as many times as needed even after transit to the crater treatment by single clicking of the torch switch When this function is enabled special crater repeat is displayed in th...

Страница 123: ...it with the normal feeding speed The wire feeding speed at this time is not exceeding 5 m min OFF disables the function 6 7 2 40 F55 Arc outage detection time The detection time to output the arc out...

Страница 124: ...nal Set the value in the range of 0 10 to 0 50 seconds OFF the default WCR output OFF delay time is set The default values of OFF are as follows During self holding 0 3 seconds Except during self hold...

Страница 125: ...mprovement adjust the pulse peak current following the same steps as pulse peak time adjustment TIPS Maximum pulse peak current which can be output varies depending on the type capability of welding p...

Страница 126: ...the adjustment value finely adjusted pulse base current at LOW side can be obtained Set the adjustment value in the range of 60 to 60 A Fine adjustment of unit pulse condition 6 7 2 45 F60 Pulse peak...

Страница 127: ...ccessory If it is difficult to perform fine current adjustment with the knob of the analog remote control when welding in the low current region fine current adjustment will be easier if this function...

Страница 128: ...e data of welding result control function 7 4 4 Welding Result Control Function Setting range of identification number 1 to 999 6 7 2 62 F78 Prevention of unintended torch switch operation Sets whethe...

Страница 129: ...come unstable e g arc becomes unstable wire plunges into base metal Adjustment of this parameter may stabilize the welding Setting range of the value 0 to 30 Increase the adjustment value if the lengt...

Страница 130: ...automatic adjustment is set by carrying out the welding after setting at 1 or by manually changing the setting of internal function F85 Adjustment amount of pulse automatic adjustment TIPS When set a...

Страница 131: ...ined by software processing of the average value of outputs therefore it may not be consistent with the value indicated on a needle meter etc When this happens using this function enables to finely ad...

Страница 132: ...fine adjustment is available for the set welding voltage Align the welding voltage adjustment knob to the center mark and adjust the voltage with the position as the standard Synergic OFF adjustment...

Страница 133: ...3 0 No function 1 Crater setting 6 6 4 Crater setting 2T 4T Crater DC Pulse 4T Crater DC 2 Gas check 5 3 Power ON and Gas Supply OFF OFF ON 3 Constant penetration 6 6 8 Penetration control adjustment...

Страница 134: ...section explains how to set welding conditions registered in the memory as favorite or activate 1 Menu JOB memory JOB setting Administer settings 2 Enter the password If the entered password is not va...

Страница 135: ...eft 6 Select BACK Registration completes and the screen returns to the previous one 7 2 Protection of Welding JOB This section explains the protection function password function of welding JOB When th...

Страница 136: ...a specified number and write it down on a piece of paper and then set the number as the password having the paper at hand 1 Turn ON the power switch 2 Menu System Setting Administrator Setting 3 Selec...

Страница 137: ...Explanation Number of welds 0 Cumulative number of welding points number of welds 0 0 to 999 Target value of welding points number of welds Operation at the time when the target value of welding poin...

Страница 138: ...welding result control function 1 Menu Weld monitor 2 Select the administer item to set Select the icon at the top right of each item The settings screen appears 3 Change the setting value Number of w...

Страница 139: ...ion to be taken when the target value is reached Maximum fluctuation Set the positive and negative current and voltage tolerance values The value range is 0 to 100 Set the error judgment time value Th...

Страница 140: ...rding to the setting range Cumulative wire consumption used in welding Wire consumption kg used in welding is measured and counted The setting range of count value is between 0 and 999 kg The count va...

Страница 141: ...n the target total welding time is achieved Select the operation from mark for the time when the target specified for welding time is achieved The set values and operations when the target is achieved...

Страница 142: ...l time and accumulated as total operation time The setting range of count value is between 0 hr 0 min to 16 hr 39 min 7 3 2 6 Alarm indication when target is achieved When any of the number of welding...

Страница 143: ...dication at the time of ERROR detection If the average current or average voltage becomes out of the specified range the notification will appear on the touch panel The display returns to the normal s...

Страница 144: ...display waveforms and edit welding JOB You can download it from our home page URL https www daihen co jp en products welder software 7 4 1 Setting of welding JOB internal functions The following cont...

Страница 145: ...justment P1P 1 cre_uni_vset Crater voltage synergic 1 KubireP2P Spatter adjustment P2P 1 aff_tim Post flow time 0 1 s PerIset Current value change setting 0 1 OFF ON arc_char Arc characteristics 1 Pre...

Страница 146: ...e specified in the internal function F52 F53 data log function 6 7 Setting Internal Functions Simplified data log will be created below the DAIHEN_OTC_WELBEE DAT DAT00001 folder A csv file will be cre...

Страница 147: ...ng only and not recorded when there is no output The simplified data log cannot be backed up It will be deleted when the power switch is turned off The simplified data log can be exported even if an e...

Страница 148: ...e identification numbers 7 4 5 Backup operation This section explains how to back up the data such as welding JOB The data can be backed up in a USB flash drive TIPS The USB flash drive to be used sho...

Страница 149: ...The data stored in the welding power source will be overwritten by the backup data Make sure of it before overwriting 1 Turn ON the power switch 2 Insert the USB memory into the USB connector on the...

Страница 150: ...n the wire feeder or on the welding power source NOTE F39 to 42 will not be initialized When the touch panel is installed on the wire feeder 1 Turn OFF the power switch 2 Turn OFF the breaker 3 Remove...

Страница 151: ...e cover on the upper front panel of the welding power source The status returns to normal when the power switch is turned on When the touch panel is installed on the welding power source 1 Turn OFF th...

Страница 152: ...are version installed in the welding power source The software version is managed as below The software version can be checked in the following procedure using the touch panel 1 MENU System settings S...

Страница 153: ...e wire feeder 1 Connect a following resistance load to the output terminal ARXIS WB P403L 0 1 12 6 kW or more If no resistance load is applied short circuit between the output terminals by using a cab...

Страница 154: ...lue of F39 is 1 it is equivalent to the output current of 1 A To increases the output current increase the numerical value to side If the output current needs to be adjusted finely change the value of...

Страница 155: ...previous section 7 7 1 1 When the touch panel is installed on the wire feeder 5 When the calibration has been completed turn OFF the power switch of the welding power source and then turn ON the powe...

Страница 156: ...on the touch panel 12 Correct the difference by using the values of internal functions F41 and F42 so that the difference is within the range of 0 1 V When the value of F41 is 0 1 it is equivalent to...

Страница 157: ...e feeder 2 Press and hold the HOME key and the MENU key simultaneously and turn ON the power switch The Special start up screen appears 3 Select 16 Calibration mode 4 Conduct steps 10 through 13 descr...

Страница 158: ...the brightness of the screen select Display Brightness and adjust the set value As the number increases the brightness increases The selected value is marked with a check mark After completing the se...

Страница 159: ...d Wire feed rate appear in the right side of the touch panel Choose the item to show from the three items When an item on the right is selected Arc dynamic Welding voltage and Arc length appear in the...

Страница 160: ...ngs The language of the touch panel can be changed 1 Menu Languages 2 Scroll through the list and select the language to set The selected language is marked with a check mark 3 Press the BACK key to r...

Страница 161: ...e minutes or more The capacitors may be still charged even after the input power is cut Make sure that there is no charged voltage before starting the work During maintenance and inspection take an ap...

Страница 162: ...arts soak a soft cloth in water alcohol or neutral detergent wring it well and wipe off the dirt Do not use organic detergent or chemical agent Doing so may cause crack breaking and degrade the streng...

Страница 163: ...of the bearing Periodical inspection item Inspection work Grounding wire Refer to the description for the same item in 8 2 Daily Inspection Each cable Primary power cable for facility side cables for...

Страница 164: ...of the high voltage electrolysis capacitor or other parts It is recommended to replace the printed circuit board PCB7 every five years For replacement of the printed circuit board PCB7 contact your de...

Страница 165: ...it between the anode and the cathode For DR4 short circuit between the anode and the cathode Short circuit between TR1 C1 and E1C2 TR1 E1C2 and E2 TR3 C2 and E2 TR5 C and E TR6 C and E Apply NF After...

Страница 166: ...stop output depending on the type of error code The meanings of 1 and 2 in the table below are as follows Check the error code displayed and take an appropriate action according to the table below If...

Страница 167: ...input voltage for primary side exceeded the allowable range 1 Check that the input voltage for primary side is between 340 and 460 V The error code will disappear when the power switch is turned off E...

Страница 168: ...NG detection level 1 E 951 There is a duplicate ID on a single bus 1 Turn off the power switches of all other CAN connected welding power sources then turn on the power switches and check the setting...

Страница 169: ...prevention function Release the KEY LOCK to disable the erroneous operation prevention function the operation panel 5 5 2 Preventing erroneous operation on operation panel 11 Arc is unstable The setti...

Страница 170: ...odule DFE250X600NA 5 DR2 5 8 11 630076 DSEI 2X101 06A 8 DR6 630077 Diode module DSEI 2X101 12A 1 DR7 630502 Diode S2L60 5000 1 DR10 14 679020 Diode 1N4007 2 DR14 15 2 DR12 13 630077 Diode module DSEI...

Страница 171: ...0 33 W 1 1 R25 27 630033 Cement resistor MHR20A513J1 3 R30 32 3 R25 27 678924 Carbon resistor 2 7KE 0 33 W 3 C5 6 630062 Film capacitor FHC 180 2000VDC682 2 C5 6 9 10 4 C7 630193 Film capacitor 0 47u...

Страница 172: ...0032 Cap W W02814 2 2 13 631705 Cap WADMLPC2 1 1 14 630079 Rubber foot C 30 RK 3220 4 4 15 631848 Cable gland ST SYN PG21 11 1 1 16 631849 Cable gland nut ST PG21 1 1 17 631850 Cable gland gasket PG21...

Страница 173: ...itch SRF 113 Z 1 K5804S01 Remote control box lid K5804S01 1 For 200 A K5804S02 Remote control box lid K5804S02 1 For 350 A 500 A Code Code DV Product Name Specifications Q ty Remarks ARXIS WB P403L AR...

Страница 174: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 172 10 2 1 Schematic diagram ARXIS WB P403L...

Страница 175: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 173 Chapter 10 Reference Materials...

Страница 176: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 174 ARXIS WB P503L...

Страница 177: ...REFERENCE DRAWING REFERENCE MATERIALS CHAPTER 10 175 Chapter 10 Reference Materials...

Страница 178: ...12 CON5 PCB3 13 CON7 10 11 24 23 25 Top Right PCB9 PCB5 PCB6 PCB8 PCB7 TR1 to 4 R18 Back to PCB7 T2 FM4 CR1 DR1 CT1 PCB12 Upper DCV1 Middle DCV2 Lower PCB3 PCB4 CR2 Air cooled type 9 8 Front 8 SW1 FM...

Страница 179: ...2 CON5 PCB3 13 CON7 10 11 24 23 25 Top Right PCB9 PCB5 PCB6 CT2 PCB8 PCB7 TR1 to 4 R18 Back to PCB7 T3 FM4 CR1 DR1 CT1 PCB12 Upper DCV1 Middle DCV2 Lower PCB3 PCB4 CR2 Air cooled type 9 8 Front 8 SW1...

Страница 180: ...gth becomes short Spatter is generated The welding voltage is too high The arc length becomes long The bead width becomes wide Penetration and bead become small The welding voltage is too low The wire...

Страница 181: ...15 to 20 2 5 to 3 0 1 0 3 1 to 3 7 1 2 4 5 to 5 3 2 3 3 0 to 3 5 0 9 120 to 140 19 to 21 50 to 60 15 to 20 2 5 to 3 0 1 0 3 1 to 3 7 1 2 4 5 to 5 3 3 2 3 0 to 4 0 0 9 130 to 170 20 to 22 45 to 55 15...

Страница 182: ...36 to 39 45 to 50 20 to 25 Back 7 1 to 7 9 16 0 to 0 5 4 to 6 1 2 300 to 350 32 to 35 25 to 30 20 to 25 Front 2 2 2 to 2 7 300 to 350 32 to 35 30 to 35 20 to 25 Back 2 7 to 3 1 1 6 380 to 420 36 to 3...

Страница 183: ...9 2 0 1 0 100 to 130 18 to 20 45 to 55 A or B 15 to 20 2 8 to 3 4 1 2 4 0 to 4 9 2 3 1 0 120 to 140 19 to 21 45 to 50 B 15 to 20 2 8 to 3 1 1 2 4 0 to 4 5 3 2 1 0 130 to 160 19 to 22 45 to 50 B 15 to...

Страница 184: ...o 110 16 to 17 40 to 60 10 to 15 1 6 to 2 3 0 9 2 0 to 3 0 1 0 2 5 to 3 7 2 3 0 9 0 to 1 0 110 to 120 17 to 18 30 to 40 10 to 15 1 5 to 2 0 1 0 1 9 to 2 5 1 2 2 7 to 3 6 3 2 0 9 1 0 to 1 5 120 to 140...

Страница 185: ...weld Current A Voltage V Manual Auto cm min Gas flow rate L min Remarks 12 1 2 100 to 110 20 to 21 30 15 to 20 Weaving Leg length 10 mm Plate thickness t mm Wire diameter mm Bevel shape Number of lay...

Страница 186: ...to 25 15 to 20 25 2 2 2 200 25 to 26 25 2 2 3 200 26 to 27 25 2 2 19 0 1 2 1 180 24 to 25 15 to 20 25 2 2 2 300 29 to 30 25 2 2 3 300 29 to 30 25 2 2 Root path oscillation width 2 mm Number of oscill...

Страница 187: ...24 to 25 25 to 30 15 to 20 2 2 to 2 7 No oscillation Plate thickness t mm Wire diameter mm Current A Voltage V Manual Auto cm min Wire extension mm Gas flow rate L min Wire consumption g min 1 5 1 2...

Страница 188: ...consumption g min 3 0 1 2 120 to 140 20 to 22 60 to 80 15 20 1 8 to 2 4 4 0 1 2 150 to 170 22 to 24 60 to 80 15 to 18 20 1 8 to 2 4 6 0 1 6 180 to 210 23 to 25 40 to 60 17 to 20 20 to 25 2 2 to 3 2 P...

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Содержание OTC ARXIS pulse P403L

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