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Chapter 9 Troubleshooting
This chapter explains the typical troubleshooting for the welding power source.
The cause of problems can be categorized as below:
•
Mechanical problems (e.g., problems of driving mechanism of the wire feeder)
•
Electric and control problems
•
Operational errors
A problem may become complicated as a result of mix of multiple causes. If a problem has occurred in the welding power
source, it is necessary to identify its cause and address it appropriately.
For question concerning problems, contact your dealer.
9.1 Action in Case of Error
This section explains the causes of abnormalities displayed on the touch panel and how to cope with them.
If any error occurs in the welding power source, the touch panel will indicate it as below:
•
An error or warning message is displayed on the touch panel
•
Status LED of the welding power source flashes yellow or red.
The welding power source may stop or may not stop output depending on the type of error code. The meanings of (*1)
and (*2) in the table below are as follows.
Check the error code displayed and take an appropriate action according to the table below.
(If the welding power source is combined with robots manufactured by OTC, see the instruction manual of the robot
controller.)
NOTE
• When a warning occurs while using a water-cooled welding, a water-cooled pump is
operated.
Status LED
Welding power source status
*1
Flashes red (error)
When an error occurs, the output of the welding power source stops.
*2
Flashes yellow (warning)
Although an error occurs, the output of the welding power source does not stop. To stop the output,
set the internal function F19 to [ON].
Details on the internal function F19 (
6.7.2.16 F19: Alarm setting switching)
• Before inspecting the welding power source, make sure to read "8.1
-
CAUTION
• If an error code not listed in the table is displayed, write it down on paper, turn off the
power switch and contact your dealer.
Do not turn on the power switch because it may indicate a serious problem of the
welding power source.
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