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101

17. Control procedures chart ■

◆Relay input terminal 2

◆D0 input terminal

2:Stop

3:Acceleration

4: Speed reached

5:Deceleration

0:Time

10:X

1:Fault

OL malfunction action

Cd29

Cd45

Cd85

Cd84

Current arrive

Overheat

DO Output

DO output function selecting

Cd49

Frequency arrive

2:Stop

3:Acceler

4: Speed reached

5:Deceleration

0:Time

10:X

1:Fault

OL malfunction action

Cd29

Frequency arrive

Cd45

Cd85

Cd84

Current arrive

Overheat

Multifunction relay 2

output function selecting

Cd48

Содержание CT-2000FG Series

Страница 1: ...Copy functions P23 5 User constants P25 6 Constants tables P26 7 Motor autotuning P40 8 Constant setting by function P42 A Setting frequency P42 B Selecting frequency command P44 C Operation command P...

Страница 2: ...A Preventing motor stalling function P79 B Motor search speed function P83 C Instantaneous current handling P85 D Overheating protection P86 15 Environment setting P87 A Dynamic brake P87 B Carrier w...

Страница 3: ...otor to control motor operation then the capacity of inverter must be 6 times the capacity of motor Inspection upon receiving A Check that the model the capacity and power voltage specifications are a...

Страница 4: ...to 40 and where the relative humidity is 90 or less Avoid installing at places where there is dust iron particles corrosive gas water spray direct sunlight or too much vibration And places where has g...

Страница 5: ...244 190 225 7 7 A3 470 454 441 260 190 250 7 7 A4 492 477 466 283 200 289 7 7 A5 539 524 503 283 200 290 7 7 A6 699 679 668 408 270 323 10 10 A7 912 892 872 530 350 323 10 10 A8 1062 1046 1110 5 530 3...

Страница 6: ...ulti step function RS485 RS422 communication jump frequency PID control multi function DI analog input interface Option card features Analog digital IO card under development Frequency setting Digital...

Страница 7: ...4 111 131 156 Rated input voltage 3 200 230V 10 50 60HZ 5 Rated output voltage 3 200 230V 10 Cooling system Forced air cooling Outline dimension A1 A1 A2 A2 A3 A4 A4 A5 A6 A6 A7 A7 A7 A7 Weight kg 8 9...

Страница 8: ...0 460 10 50 60HZ 5 Rated output voltage 3 380 460 10 Cooling system Forced air cooling Outline dimension A1 A1 A1 A2 A2 A3 A4 A4 A5 A5 A6 A6 A7 A7 Weight kg 9 9 9 14 14 14 23 23 40 46 50 55 65 70 Moto...

Страница 9: ...p speed setting multi step function RS485 RS422 communication jump frequency PID control multi function DI analog input interface Option card features Analog digital IO card under development Frequenc...

Страница 10: ...dimension A2 A2 A3 A4 A5 A6 A6 A7 A7 A7 A7 Weight kg 14 14 20 22 45 45 46 48 65 70 70 FP 400V series Motor rating KW 11 15 18 5 22 30 37 45 55 75 93 112 131 Model CT 2000FG 2 011 015 18A5 022 030 037...

Страница 11: ...B are as following CT2000F Voltage V Model NFB A Standard wiring mm 2 CT 2000FG 2 3A7 20 5 5 CT 2000FG 2 5A5 30 5 5 8 CT 2000FG 2 7A5 40 5 5 8 CT 2000F 2 011 60 22 CT 2000F 2 015 80 30 CT 2000F 2 022...

Страница 12: ...2 120A 0 09mH CT 2000F 2 030 150A 70uH CT 2000F 2 037 200A 50uH CT 2000F 2 045 250A 44uH CT 2000F 2 055 300A 35uH CT 2000F 2 075 400A 27uH CT 2000F 2 093 500A 21uH CT 2000F 2 112 600A 21uH CT 2000FG 2...

Страница 13: ...0 10V IN3 0 10V 2k 2k FM AM CC MA MB MC AC 240V Max 1A DC 28V Max 2A TB RA RB IG EG MODBUS RS422 485 Shield wirse Twisted shield wirse S6 COM M1 M2 M3 P1 PC TA Free run stop PR N A C L Analog output...

Страница 14: ...U V W P PR TA TB RA RB IG KEYPAD Master circuit terminals E1 M2 M1 M3 MB MA MC EG 10V IN1 IN2 IN3 CC FM Analog input terminals AM CC Multi function Output terminals RS485 422 P1 PC COM S1 S2 S3 S4 S5...

Страница 15: ...TA TB RA RB IG KEYPAD E1 M2 M1 M3 MB MA MC EG Communication terminals 10V IN1 IN2 IN3 CC FM Analog input terminals AM CC Multi function Output terminals P1 PC COM S1 S2 S3 S4 S5 S6 RR FR COM Multi fu...

Страница 16: ...unction analog output terminal 4 S5 Multi function analog output terminal 5 S6 Multi function analog output terminal 6 DC 24V 8mA Photocoupler isolation Multi function analog input terminal COM Concur...

Страница 17: ...status Ten key pad 9 8 7 6 5 4 3 2 1 0 Cutes Corporation 1 1 STOP REV SET READ FWD PROG READY HZ A ALARM Operation monitor display Displays forward reverse stop status Operation instruction keys Cont...

Страница 18: ...ch input mode set constants READ Read Read quit constant SET Set and save Input mode switch constant setting Up Increment Down Decrement X Shift Switch location of cursor HZ Frequency Hz LED means of...

Страница 19: ...ing item is Cd 00 Press keys to select user s setting Press PROG key Monitoring item is CE 00 Press keys to select user s setting Press PROG key Back to monitoring HZ B Modify monitoring item DISP ind...

Страница 20: ...use X or numeric keys to change figures Enter Cd 02 monitoring item Modify constant is load current Press SET key Set constant indicate PASS Twinkle twice Indicate Err if set wrong Back to Cd 02 Pres...

Страница 21: ...se refer to the monitoring chart Press READ key Malfunction record is nOEr means no record OC means over current D Press FWD REV key under any status Monitoring item is HZ Frequency command is shown w...

Страница 22: ...e X or numeric keys to change figures Enter input mode Press key or numeric keys to select constant Modify the frequency is 20 00HZ Press SET key Set constant indicate PASS Twinkle twice Indicate Err...

Страница 23: ...stant information NO Function Detail of Data Initial Factory Setting CC 00 Copy mode 0 Standard mode 1 Reserved 2 Modify Cd and CE on Keypad 3 Copy Cd from Control PCB to Memory 1 of Keypad 4 Copy CE...

Страница 24: ...ss PROG A1 00 A1 00 A1 99 function code Cd Press SET Memory 1 Press PROG A2 00 A2 00 A2 99 function code CE Press SET Memory 2 Press PROG A3 00 A3 00 A3 99 function code Cd of Cd CE Press SET Memory 3...

Страница 25: ...cy P53 Multi speed frequency command P55 Multi functional relay setting V F control P57 V F curve selecting P60 Frequency command limit P61 Torque boost torque boost gain P62 Motor rated current PID c...

Страница 26: ...5 2 No 133 P57 Cd 06 Motor rated current Set motor rated current as inverter current is 100 Set torque boost gain as ratio 10 0 100 0 100 0 No 134 P62 Cd 07 Torque boost gain Please adjust well when f...

Страница 27: ...ncy Cd16 0 0 20 0 1HZ No 512 P48 Cd 24 DC break current Set the inverter rated current as a percentage Set the DC break time when start The setting value is 0 00S and the DC break is invalid when star...

Страница 28: ...gain 4 Auxiliary frequency 2 5 Auxiliary frequency 3 6 DC brake current 7 PID feedback value 8 PID command value 0 8 0 No 519 P49 Cd 36 IN3 input bias Set percetage bias when 0V input 100 0 0 00 Yes 5...

Страница 29: ...alue 7 Current arrive compares to Cd85and Cd86 value 8 Overheat Cd82 predict action 9 OL malfunction action 10 x 1 9 8 No 177 P55 Cd 50 Torque boost delay time The torque boost delay time is set in ms...

Страница 30: ...tioning Set 20V equal to 350 20 370Vdc DB on 0 40V 20V No 198 P87 Cd 66 Instantinitial field time Instantinitial field time when start motor 00 20 0 0 0 06S No 193 P89 Cd 67 Fine tune DC Bus standard...

Страница 31: ...utput voltage recover time From 0V to recover is time of maximum output voltage when set restart 0 1 20 0 3S No 647 P85 Cd 82 Overheating forecast detection level Set Cd84 as 100 for level of detectin...

Страница 32: ...21 1 No 562 P51 Cd 97 Multifunction terminal S6 function 0 3 wire operation control 1 Multi step speed 1 2 Multi step speed 2 3 Multi step speed 3 4 Reserved 5 JOG frequency 6 Forward JOG 7 Reverse JO...

Страница 33: ...P94 CE 05 1 st step speed setting Multi step function control 1 st step speed setting 0 400 00 HZ 0 Yes 233 P67 CE 06 2 nd step speed setting Multi step function control 2 nd step speed setting 0 400...

Страница 34: ...p time setting Multi step function control 2 nd step time setting 0 255 0 No 250 P68 CE 23 3 rd step time setting Multi step function control 3 rd step time setting 0 255 0 No 251 P68 CE 24 4 th step...

Страница 35: ...liner or gradually operation method 0 6 0 No 275 P69 CE 48 Multi step function mode reset Reset procedure and time to zero 0 0 Yes 276 P69 CE 49 53 Reserved CE 54 Select PID control 0 invalid 1 PID o...

Страница 36: ...rol independence 1 Enter I D controller after error passed by P controller 0 1 0 No 294 P66 CE 67 PID output delay position selecting 0 PID output delay 1 D control output delay 0 1 0 No 295 P66 CE 68...

Страница 37: ...ecting 0 150 overload heavy duty model 1 120 overload light duty model 0 1 1 No X P90 CE 88 AUTOTUNE mode 0 Rotational mode 1 UnRotational mode 1 2 UnRotational mode 2 0 2 2 No X P40 CE 89 V F boost s...

Страница 38: ...07 Module temperature 70 d1 08 RUN status 71 d1 09 RUN command 72 d1 10 Malfunction status 73 d1 11 17 Reserved 74 80 d1 18 IN1 0 20mA 81 d1 19 IN2 0 10V 82 d1 20 IN3 0 10V 83 d1 21 PID command value...

Страница 39: ...1 30 Malfunction record 2 93 d1 31 Malfunction record 3 94 d1 32 Malfunction record 4 95 d1 33 MCK 96 d1 34 RPM co operate Cd46 97 d1 35 Pressure value Kg IN1 input 98 d1 36 Reserved 99 d1 37 Days of...

Страница 40: ...Pass will be shown after succeeded 2 Stationary mode autotuning CE 88 1 Input specification of nameplate after set CE 88 1 When the page of CE 88 constants were operated The function of autotuning wil...

Страница 41: ...Motor unload current CE 84 The pole of motor CE 85 Motor leakage inductance CE 86 Motor resistance Description Constants Cd55 Cd58 CE82 CE83 CE84 CE85 CE86 will be changed automatically after process...

Страница 42: ...function press READ and setting Cd01 0 B Use PROG key to input data Cd01 0 C Use key to input data Cd01 0 D Use Multi Step function to setting Refer to function CE05 to CE55 E Set external voltage F S...

Страница 43: ...on 1 Output frequency included slip boost 2 Output current 3 Frequency command d1 constant could be applied as well Operation display Constant No Constant name Settable range Factory setting Change du...

Страница 44: ...uency command analog input IN1 IN3 option cardAI1 2 Input frequency command by analog input after set Cd01 1 Input frequency command contained lag by analog input after set Cd01 2 Input frequency comm...

Страница 45: ...eypad REV Notice CD27 prohibits reverse selecting only restricts keypad control Acceleration deceleration Description Set frequency by the time is needed from 0 HZ to 50 HZ T 50 0 F T1 T1 time for acc...

Страница 46: ...t when Cd44 2 the inverter output is interrupted to coast the motor to stop the motor coasts to stop at inertia the load Run commands are ignored until the time has elapsed Set timer time by Cd10 acce...

Страница 47: ...frequency Description Set motor start frequency settable range of frequency from 0 5HZ to 30HZ accuracy is 0 01HZ 8 Constant setting by function Constant No Constant name Settable range Factory settin...

Страница 48: ...ter rated current Cd25 Set to 0 to disable the DC injection brake at start Cd26 Set to 0 to disable the DC injection brake at stop If setting value of Cd23 less then minimum input frequency to proceed...

Страница 49: ...alog input please refer to multi function analog input functions list Notice Limits of authority level IN3 IN2 IN1 For example Set Cd32 IN1 and Cd35 IN3 1 at the same time and IN1 will not operate whe...

Страница 50: ...to analog voltage output when selected one is 100 output 10V Please refer to d1 constants page 38 The function of Cd87 could be set as the filter time of VOUT The filter time setting is longer the ca...

Страница 51: ...13 PID integration control maintain 14 PIDsoft start 15 Switch PID error input characteristics 16 Not used 17 PLC reset 18 Emergency stop by time of C1 17 19 Coast stop 20 Electrical adjustable speed...

Страница 52: ...simultaneously be sure always to put in external terminal before FR or RR External terminal FR RR Running mode Jogging 2 When set Cd92 Cd97 6 7 FJOG RJOG jog without putting FR or RR in External term...

Страница 53: ...ng Cd41 6 th step frequency setting Cd42 7 th step frequency setting Cd43 8 th step frequency setting 9 Output input terminals Constant No Constant name Settable range Factory setting Change during op...

Страница 54: ...t multi step speeds must accommodate with external terminal S1 S6 to switch each step speed Step speed selecting External terminals 2 3 4 5 6 7 8 Multi step speeds command 1 Multi step speeds command...

Страница 55: ...ctor please refer to the list Setting Function 0 Time counter accommodate Cd29 1 Fault 2 Stop 3 Acceleration 4 Speed reached 5 Deceleration 6 Frequency reached operation frequency Cd45 7 Current reach...

Страница 56: ...8 49 7 current is lower than rated current Cd86 Cd85 value Current detect level RELAY will start when Cd47 48 49 7 current is over rated current Cd86 value 10 V F control Constant No Constant name Set...

Страница 57: ...ting torque 14 High starting torque The wiringdistance between the inverter and motor is relatively large greater than 150m A large torque is required at start up A reactor is connected to the inverte...

Страница 58: ...5 220 V 0 1 5 3 50 Hz 9 9 16 5 220 V 60 Setting value 6 Setting value 7 Setting value 8 0 1 5 3 60 Hz 9 9 16 5 220 V 72 0 1 3 25 Hz 8 8 38 5 220 V 50 0 1 3 25 Hz 9 9 55 220 V 50 Setting value 9 Settin...

Страница 59: ...value 12 Setting value 13 Setting value 14 0 1 3 2 5 Hz 14 3 26 4 220 V 50 0 1 5 3 Hz 12 1 20 9 220 V 60 0 1 5 3 Hz 14 3 26 4 220 V 60 V F free pattern setting Setting value 15 Cd53 Cd52 Cd54 Cd51 V...

Страница 60: ...X Cd52 Motor rated frequency FA 0 0 0 400 00 60 0HZ X Cd53 Maximum output frequency FMAX 40 00 400 00 60 0HZ X Cd54 Maximum output voltage VMAX 0 0 500 0 By specification X Cd55 Middle output frequenc...

Страница 61: ...ate Cd60 3 Increase gain of C4 01 when motor start and the torgue is not enough 4 Over current occurred when start please decrease gain of Cd07 5 Current exceed rated current when motor idled and decr...

Страница 62: ...speed and gradually adjust gain Increase gain when speed is too low on the contrary to decrease gain 3 Shrink delay time CE00 when the reaction of slip compensation is too low Increase delay time CE0...

Страница 63: ...gral control to disperse Derivative control D output of operation derivative to the error respond rapid variations PID coutrol motion PID control application The following table shows example of PID c...

Страница 64: ...ds as following Setting method Description Priority Main speed frequency Set analog input as feedback value 10V is100 use gain and bias setting to adjust Set Cd32 35 38 8 1 Analog input Set analog ter...

Страница 65: ...uring operation CE57 Maximum value of Integral control I O CE59 Maximum value of PID output 0 0 100 0 100 0 O Description Set a unit as upper limit of PID control output and derivative control 100 ind...

Страница 66: ...controller selecting 0 1 0 X CE67 PID delay position selecting 0 1 0 X Description Use CE66 to select position of P controller P I D controllers were divided to indivdual controller when set setting...

Страница 67: ...step speed setting CE09 5 th step speed setting CE10 6 th step speed setting CE11 7 th step speed setting CE12 8 th step speed setting CE13 9 th step speed setting CE14 10 th step speed setting CE15...

Страница 68: ...24 4 th step time setting CE25 5 th step time setting CE26 6 th step time setting CE27 7 th step time setting CE28 8 th step time setting CE29 9 th step time setting CE30 10 th step time setting CE31...

Страница 69: ...d variation when process control switch from previous stepto next step 0 Liner operation stop after operated one circle 1 Liner operation automatical restart fro first circle after operated one circle...

Страница 70: ...operation CE17 CE19 CE18 CE20 CE16 CE15 CE14 CE13 CE12 CE11 CE24 CE2 2 CE26 CE25 CE23 Cd08 Cd09 Frequency Time CE27 CE28 CE29 CE30 CE21 CE17 CE19 CE18 CE20 CE16 CE15 CE14 CE13 CE12 CE11 CE24 CE22 CE2...

Страница 71: ...d as the last speed in the step till the reset Frequency Time Perform speed as the last speed in the step till the reset then change to first step s speed to continuous operation Frequency Time Last s...

Страница 72: ...l user can monitor single or many inverters by using PLC PC industrial computer or other equipment which support MODBUS protocol The physical links The wiring of this product can use either RS422 4 wi...

Страница 73: ...ing Change during operation CE70 Address ID 0 240 240 X Description each inverter should be set its own address in a communication net each address has to be the only one in this net Constant No Const...

Страница 74: ...unication Constant No Constant name Settable range Factory setting Change during operation CE74 Parity bit check 0 2 0 X Description Setting value 0 disable 1 even parity bit 2 odd parity bit MODBUS c...

Страница 75: ...3 MODBUS communication MODBUS communication malfunction status list Function Data Setting MODBUS Address NONE 0 OC 1 OU 2 OH A 6 OH b 7 OL A 8 OH 19 Fb 21 OCPn 23 OCPd 24 Operation status d1 10 OCPA 2...

Страница 76: ...d as below RTU Mode Query Response Field name Example Field name Example Slave address 1FH Slave address 1FH Function 03H Function 03H Starting address high byte 02H Byte count 04H Starting address lo...

Страница 77: ...te 9AH CRC error check high byte 9AH CRC Generation 1 Load 16 bit register with FFFF hex all 1 s Call this the CRC register 2 Exclusive OR thr first eight bit byte of the message with the low order by...

Страница 78: ...X16 X15 X2 X1 SUBROTINUE OF CRC CACULATE START CRC_CAL LENGTH VAR INTEGER LENGTH VAR WORD CRC16 0FFFFH CRC16 initialize VAR INTEGER I j LOOP COUNTER VAR BYTE DATA DATA BUFFER FOR I 1 I LENGTH I BYTE L...

Страница 79: ...s Cd69 during acceleration Cd68 0 invalid 1 valid Cd69 setting method Set inverter rated current to 100 CT2000FG Cd69 factory setting value is 150 CT2000FP Cd69 factory setting value is 125 Stall prev...

Страница 80: ...nt stalling Disable to prevent the stall prevention level in the constant output range from being reduced more than necessary Constant No Constant name Settable range Factory setting Change during ope...

Страница 81: ...e over voltage protection active point and when over current occurred Cd72 Over voltage protection active point 20V 355 20 375Vdc Cd75 220V series 220V 380V series 380V 415V series 415V 440V series 44...

Страница 82: ...erter output current be samller than Cd74 setting value The inverter will automatical accelerate to work frequency Cd73 0 invalid 1 valid decelerated by Cd11 deceleration time Cd74 setting method Set...

Страница 83: ...lid current detection 3 valid MCK disconnection start inertia start Cd28 1 MCK feedback speed search search motor rotoring speed by MCK feedback signal then start operation by the speed Constant No Co...

Страница 84: ...g output frequency after current is lower than 120 rated current then proceed regular operation Cd28 3 MCK disconnection start inertial start PCB control circuit is unable to operate when disconnectio...

Страница 85: ...d If Cd79 2 when power is restored while the control power supply is kept CPU to work the inverter will resart UV under voltage will be cleared automatically Speed search setting is collocated when us...

Страница 86: ...cast Motor overload protection When motor operation exceeds motor rated current is overload operation It is overload operation If motor is under overload operation it might lead to burn the motor 1 CT...

Страница 87: ...ion Cd64 1 Dynamic braking can be active during acceleration and deceleration but not active during constant speed operation Cd65 Dynamic braking voltage level This function adjusts action point of in...

Страница 88: ...y will become the variable one when Cd61 setting value is 15 Set maximum value by Cd62 Set minimum value by Cd63 Set Cd62 as fixed PWM frequency when Cd62 Cd63 Constant No Constant name Settable range...

Страница 89: ...cy Cd 16 DC branking frequency time in starting Cd23 Cd26 DC braking frequency In stopping Cd24 DC braking frequency time in stopping Cd23 Cd2 Instant initial fiend time Cd 65 Output voltage DC brakin...

Страница 90: ...le data Cd98 0 Read only mode Data lock but operation frequency could be input by numeric keys or incresement decresment keys Cd98 1 Simple mode Some constants could be read and modified Cd98 2 Macroc...

Страница 91: ...uence as below Sequence Constant NO Constant name Page 1 Cd00 Frequency setting P42 2 Cd01 Frequency command selecting P44 3 Cd02 Operation display content P43 4 Cd04 Operation command selecting P45 5...

Страница 92: ...tion group Constant No Constant name Settable range Factory setting Change during operation CE75 LCD permutation selecting 0 2 0 X CE76 LCD group selecting 0 3 2 X Description CE75 0 LCD can show 2 co...

Страница 93: ...50 0 10 0 X Description This function is Screen indicates kg value IN1 CE81 CE76 1 F output frequency U output voltage A output current H module temperature Frequency command r RPM Pn DC BUS voltage K...

Страница 94: ...and motor constant Cd05 Cd06 Cd17 Cd18 Cd50 Cd58 Cd75 Cd78 4 All Initialize data recover 5 Eliminate error record Password input Description Some environment setting constants can be changed by input...

Страница 95: ...age Lengthen the deceleration time Investigate the use of the optional DBR LU Insufficient voltage detected due to power failure or instantaneous power loss Is there a low voltage at power or internal...

Страница 96: ...GD 2 of load or lengthen deceleration time Free Emergency switch operation Check S6 or COM short or not Open S6 and COM 5Er Double chips abnormal Switch off the power and then apply again Replace the...

Страница 97: ...r speed auxiliary command 3 master speed gain 4 Auxiliary frequency 2 5 Auxiliary frequency 3 6 DC brake current 7 PID feedback value 8 PIDcommand value IN1 0 10V d1 19 Cd 39 IN2 Input biax IN2 input...

Страница 98: ...1 3 5 PID Target Cd35 8 Multi funtion analog input IN3 Multi step function Pulse input Cd38 8 Cd32 8 Under development Under development Under development IN3 0 10V d1 19 Cd 36 IN3 input bias IN1 inp...

Страница 99: ...Option card 2 PID Multi funtion analog input IN3 Cd32 7 Cd38 7 Cd35 7 Under development Under development Freeback Freeback Target D control Accel Decel time 1 3 2 4 DI 14 CE55 P control 0 1 DI 13 I...

Страница 100: ...e 10 X 1 Fault 9 OL malfunction action Cd29 6 Frequency arrive Cd45 Cd85 Cd84 7 Current arrive 8 Overheat Multifunction relay 1 Multifunction relay 1 output function selecting Cd47 PID output PID limi...

Страница 101: ...ction action Cd29 Cd45 Cd85 Cd84 7 Current arrive 8 Overheat DO Output DO output function selecting Cd49 6 Frequency arrive 2 Stop 3 Acceler 4 Speed reached 5 Deceleration 0 Time 10 X 1 Fault 9 OL mal...

Страница 102: ...ruder machine Constant setting Master inverter setting Cd01 1 Cd04 1 Cd08 30 Cd09 30 Feeder setting Cd47 7 Cd85 5 Cd86 110 Feeder Lead screw 2 vess Cooling Extruder Grind Lead screw 1 Heater Lead scre...

Страница 103: ...inding machine Wind INV POTENTIO METER Dances U V W U V W 10V IN2 CC Costant setting Master inverter setting Cd01 1 Cd04 1 Winding machine setting Please set CE88 95 to autotuning Cd01 1 Cd04 1 Cd35 8...

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