12
Solenoid
ELECTRICAL COMPONENTS
SOLENOID
See General Warning on page 10-1.
TESTING THE SOLENOID
See Test Procedure 7 – Solenoid on page 11-24.
SOLENOID REMOVAL
1.
Disconnect battery and spark plug wire(s).
See Disconnecting the Battery – Gasoline Vehicles, Section 10,
2.
Remove electrical component box cover
3.
Disconnect all the wires from the solenoid.
4.
Remove the two screws securing the solenoid in place. Remove the solenoid.
SOLENOID INSTALLATION
1.
Install the solenoid in the electrical component box. Use two screws to secure the solenoid to the box and
tighten to 14 in-lb (1.6 N·m).
2.
Connect all wires as indicated.
See Wiring Diagrams on page 11-6.
Turf 2 and Carryall 2 vehicles:
– Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel gauge/hour
meter, and the 16-gauge red wire from the voltage regulator to the large post on the solenoid.
See Figure 11-1
– Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse block to the
other large post on the solenoid.
– Connect the 18-gauge blue wire from the key switch to the small post on the solenoid.
– Connect the 18-gauge orange wire from the accelerator pedal limit switch to the other small post on the
solenoid.
Carryall 2 Plus vehicles:
– Connect the 6-gauge white wire from the starter/generator, the 18-gauge white wire from the fuel gauge/hour
meter, and the 16-gauge red wire from the voltage regulator to the large post on the solenoid.
See Figure 11-9
– Connect the 6-gauge red wire from the battery terminal and the 10-gauge red wire from the fuse block to the
other large post on the solenoid.
– Connect the 18-gauge white wire from the voltage regulator and the diode, opposite directional line, to the
small post on the solenoid.
– Connect the 18-gauge orange wire from the accelerator pedal limit switch, the 18-gauge orange/white wire
from the key switch, the 18-gauge blue wire from the voltage regulator, the 18-gauge orange wire from the
(COIL) terminal on the relay, and the diode, directional end, to the other small post on the solenoid.
Turf 6 vehicles:
Page 12-16
2009 FE 350 Maintenance and Service Supplement
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