13
Solenoid
ELECTRICAL COMPONENTS: IQ PLUS
ELECTRIC VEHICLES
SOLENOID
See General Warnings on page 1-1.
The solenoid is located on the passenger side of the electrical component mounting plate.
TESTING THE SOLENOID
See Test Procedure 9 – Solenoid Activating Coil on page 12-25 and Test Procedure 10 – Solenoid Contacts on
page 12-26.
SOLENOID REMOVAL
1.
Disconnect the batteries and discharge the controller.
See Disconnecting the Batteries – Electric Vehicles,
2.
Remove the speed controller cover.
See Removing the Speed Controller Cover on page 13-7.
3.
Disconnect all wires from the solenoid
4.
Loosen, but do not remove, the two screws (1) that hold the solenoid (2) to the component mounting plate.
5.
Lift the solenoid (2) up and off of the component mounting plate.
2
1
Figure 13-4
Solenoid
SOLENOID INSTALLATION
1.
Mount solenoid (2) onto component mounting plate with screws (1)
2.
Tighten screws (1) to 60 in·lb (6.8 N·m).
3.
Using the wiring diagram, install the wires, washers, and nuts onto the large mounting posts. Tighten nuts to 77
in·lb (8.7 N·m).
See Wiring Diagrams, Section 12, Page 12-4.
4.
Install the blue/white and light blue wires onto the small terminals of the solenoid
.
5.
Install speed controller cover.
See See Installing the Speed Controller Cover on page 13-7.
6.
Connect the batteries.
See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
Page 13-8
2017 Carryall 500 and 700 Maintenance and Service Manual
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