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7-48

METAL DOT MATRIX

REV. 04.2002

OPERATORS MANUAL

7 TROUBLE SHOOTING

7.1 ERROR MESSAGES AND PROBLEM SOLVING

In case of breakdown or operator error the machine will show on the display a message starting the cause

of the cycle interruption. The error signal is shown by an error code followed by the corrisponding message.

Please consult the table for more information in order to resolve the problem.
After having corrected the error condition press the START key on the machine in order to restore the

working state of the Stamper

CODE

MSG

POSSIBLE SOLUTION

E-00

POWER ON STAND BY

STATUS - PRESS START

E-01

OUT OF CARDS - PRESS

START OR RETRY

E-02

CARD MISFEED - PRESS

START OR RETRY

E-05

X MOTOR ERR-CHECK

CARD/PRESS START

E-06

Y MOTOR ERR-CHECK

CARD/PRESS START

E-09

EMERGENCY STOP-

PRESS START

E-10

PAUSE STAMPING - PRESS

START

E-13

PUSHER MOTOR ERROR -

PRESS START

E-16

USER REJECTED CARD-

PRESS/START

E-28

LOST SEMIPERMANENT

DATA - PRESS START

E-30

LOGOS DISABLED - PRESS

START

E-31

LOGO 1 LOST-PRESS START

E-32

LOGO 2 LOST-PRESS START

E-33

LOGO 1 BLANK-PRESS

START

E-34

LOGO 2 BLANK-PRESS

START

Machine expecting the RESET command.

Press START.

Loader empty.

Add plate into the Loader.

The clamp has not keep the plate.

Press Feed once more or check the loader.

The trolley clamp has struck during the work cicle.

Check the defects on the plates.

Clamp error.

Check the defects on the plates.

The emergency stop button has been pressed.

Turn the mushroom button clockwise and press start to come back to the

operating mode.

Lost Mask.

Call the technical assistance.

The pusher motor do not return in home position.

Check the plate loader is jammed.

The user has press the ABORT key while the machine stamps.

Press START.

Lost data on Main Logic Board.

Call the technical assistance.

Request of stamping logo but logo disabled.

If necessary enable the print of the logos from setup (see "stamping

configuration" menu).

Logo 1 damaged in the equipment memory.

Repeat the download of the resident logo 1.

Logo 2 damaged in the equipment memory.

Repeat the download of the resident logo 2.

Logo 1 absent in the equipment memory.

Repeat the download of the resident logo 1.

Logo 2 absent in the equipment memory.

Repeat the download of the resident logo 2.

REV. 05-2008

Содержание MDM 1000

Страница 1: ......

Страница 2: ...heldresponsable for any errors or damages caused by the use of suppliesorsparepartsnotspecificallyapproved or garanteed by CIM SpA Copyright 2008 All rights reserved METAL DOT MATRIX SERIES is a regis...

Страница 3: ...INE 5 34 5 1 1 Automatic 2000 version 5 35 5 1 2 Manual 1000 version 5 36 5 1 3 Stylus adjustment 5 37 5 2 SWICHING ON THE MACHINE 5 38 5 3 INSTALL THE SOFTWARE SWORD 5 39 5 4 RUN THE PROGRAM AND PROD...

Страница 4: ...i 4 METAL DOT MATRIX REV 04 2002 I INDEX OPERATORS MANUAL This page is left empty due to editing reason REV 05 2008...

Страница 5: ...0 5 METAL DOT MATRIX 0 FOREWORD...

Страница 6: ...0 6 METAL DOT MATRIX REV 04 2002 0 FOREWORD OPERATORS MANUAL REV 05 2008...

Страница 7: ...e manual This manual comprises COVER PAGE IDENTIFYING THE TYPE OF PRODUCT TABLE OF CONTENTS INSTRUCTIONS AND OR NOTES ON THE PRODUCT The INSTRUCTIONS AND OR NOTES ON THE PRODUCT define the safe workin...

Страница 8: ...ALISEDAND AUTHORISEDTECHNICAL PERSONS WHO HAVE TAKEN CARE TOADOPTALLSECURITY MEASURESTOAVOIDANYRISKOF DANGERANDINJURY EARTHED CABLES THISSYMBOLINDICATES GROUND REFERENCEPOINT 0 2 PROCEDURE FOR UPDATIN...

Страница 9: ...1 9 METAL DOT MATRIX GENERAL INFORMATION 1...

Страница 10: ...mode without software to facilitate setting operations OPERATOR MODE ON LINE With the on line standard mode the stamping s commands are transmitted by Host Computer with the serial interface RS232 usi...

Страница 11: ...0 and 2000 Power Supply 117V60Hz 230V50Hz Power Absorbed 900W 600W Currentmax 1 A 1 A Fuses 2 5x20mm T 2 5 A T 2 5 A Logic Micropr a 8 bit Backup Power Lithium Battery 3 6 V PCInterface RS 232 Asinc P...

Страница 12: ...M2000 250 plates 0 4 mm variable dimensions OUTPUTHOPPERCAPACITY MDM1000 manual feeding MDM2000 side eject or FIFO elevator 250 plates STAMPING AREA Full plate except 1 mm from the top and left right...

Страница 13: ...d to take adeguate measures Certain industrial envirament charaterized by the presence of high level transient overvoltage 500 V on the serial transmission may cause malfunctioning to the system PC ma...

Страница 14: ...CULARY IMPORTANT TO AVOID OXIDATIONWHICHWOULDADDTOTHE WEAR AND EROSION OF THE MECHANICALPARTS The machine has been made with fire proof materials thus diminishing the risk of general fire Shortcircuit...

Страница 15: ...hanical protections enclosures shields or guards and softwareprotectionsystemstoblockanymoving part whentopcoverisopenanddangerouspart become accessibles Nevertheless in case of damageofthesafetysyste...

Страница 16: ...WITH THE MECHANICAL AND ELECTRICAL PARTS INSIDE THE MACHINE ONLY THOSE PERSONS WHO ARE SPECIALISED IN REPAIRS AND MAINTENANCEANDWHOHAVEBEEN AUTHORISEDSHOULDHAVEACCESS TO THE ABOVE MENTIONED PARTS SIMP...

Страница 17: ...l interference and 2 thisdevicemustacceptany interferencereceived includinginterferencethat may cause undesired operation UL60950 approved Safety of InformationTechnology Equipments FileNo E203983 UL...

Страница 18: ...of life equipment Adequate separate collection aimed at subsequent recycling treatment and environmentally compatible disposal of the dismantled equipment contributes to avoiding possible negative imp...

Страница 19: ...2 19 METAL DOT MATRIX UNPACKING 2...

Страница 20: ...rench es UNI 6736 and remove the cover Take the 19 mm fork wrench es UNI 6736 which fixed on top of the machine by an adhesiveband Remove the screws from the bottom of the case 2 with the 19 mm wrench...

Страница 21: ...3 21 METAL DOT MATRIX INSTALLATION 3...

Страница 22: ...neral working of the machine can be compromised The following accessories are supplied with the Stamper A 1 POWER SUPPLY CABLE PLUG TYPE PA80 B 1 SERIAL CABLE C MANUAL ON CD D SOFTWARE ON CD E 2 KEY L...

Страница 23: ...OR TECHNICAL USE ONLY 6 SOCKET TYPE 5 POLE DIN FOR KEYBOARD 7 SERIAL SOCKET FOR PC 25 PIN MALE 8 SERIAL SERVICE PORT TheCIMSpAcannotbeheldresponsabileforthe consequencesofnotabidingbytheseprinciples w...

Страница 24: ...tchatthebottomof theplugentrancejustabovethesignedareafor thefuse GentlylevertheFuseBlockuntilitcanbe removedbyhand REPLACE ONLY WITH FUSE OF THE SAME TYPE AND RATED Inordertogaranteeacorrectfunctioni...

Страница 25: ...isplay This activates a general reset which when completed will leave another message on the display to indicate the Ready State of the machine If the machine does not start control that the power sup...

Страница 26: ...3 26 METAL DOT MATRIX REV 04 2002 3 INSTALLATION OPERATORS MANUAL This page is left empty due to editing reason REV 05 2008...

Страница 27: ...4 27 METAL DOT MATRIX OVERALL DESCRIPTION 4...

Страница 28: ...htimethecover is not well closed In case of damage or malfunctioning of this safety function please switch off the machine and call immediately the service 4 1 2 SAFETYMUSHROOMPUSHBUTTON EMERGENCY STO...

Страница 29: ...error The buttonisusertoretrythelastoperation after an error 4 1 4 THE INDICATOR LAMPS Onthetopdoorthereisasegnaleticsemaphore with three coloured light that show in each moment the status of the mac...

Страница 30: ...ized plates fig 4 3 Two alarms are provided in case of LOADER EMPTY or UNLOADER FULL TheMDM1000versiondoesn thavemagazineof metal plates see fig 4 4 so it can personalize only 1 plate at time Onthelef...

Страница 31: ...atterylevelisdownthemachinemay lost the configuration and the LCD Edit formats Beforethiscriticallevelisreached thedisplaywill show the alarm BATT LOW see Figure and the red lamp will flash for 5 seco...

Страница 32: ...4 32 METAL DOT MATRIX REV 04 2002 4 OVERALL DESCRIPTION OPERATORS MANUAL This page is left empty due to editing reason REV 05 2008...

Страница 33: ...5 33 METAL DOT MATRIX HOW TO PRODUCE ONE CARD 5...

Страница 34: ...nd on the correct adjusting of the mechanicalunits Loader Unloader Stamper Openthefrontpanel afterinputthekeysupplied the METAL DOT MATRIX as shown in figure 5 1 1 PLATES LOADER 2 STAMPING DEVICE 3 PL...

Страница 35: ...of about 1 mm and then tighten the knobs Loosen the wings knobs 1 of the rear supports 2 slide them to a distance of about 5 mm from the plate and tighten the knobs Loosen the four knobs 3 to adjust...

Страница 36: ...JECTOR ADJUSTEMENT In the machines with unloading ejectors fig 5 4 there is only one adjustment Loosen the black knob 1 cilindric nut UNI 5723 67 4A Place a plate on the ejector plane Shift the bracke...

Страница 37: ...of the plate 3 Put the plate in the clamp and manually movetheclampuntiltheplateisintheworking position under the stylus 4 Bykeepinglowerthesolenoidwithyourfinger turntheknob 2 untilthestylusgoesinco...

Страница 38: ...s closed and the red mushroom pushbutton is not pressed then retry The machine will make a reset cycle and the display will show the model of the machine the Fw release with the READY status as show i...

Страница 39: ...CD ROM on your PC TheSetupwindowswillappearafterfewmoments fig 5 9 CloseanyapplicationsandpressOKtocontinue If necessary chose your favorite folder to install ChangeFolder andpressthebuttonontheleft t...

Страница 40: ...ate number of plate in the loader max 200for2000model orputtheplate in the right side load opening 1000 model and close the top door Select the shortcut from the Program menu of your PC to run SWORD f...

Страница 41: ...5 14 Now you can recall the job by means of the JOB button in the archivio box on the right After these steps you are ready to print your first plate Press the AVVIO button to start the production Pre...

Страница 42: ...5 42 METAL DOT MATRIX REV 04 2002 5 HOW TO PRODUCE ONE CARD OPERATORS MANUAL This page is left empty due to editing reason REV 05 2008...

Страница 43: ...6 43 METAL DOT MATRIX MAINTENANCE 6...

Страница 44: ...ACCORDANCE WITH THE INSTRUCTIONSPROVIDED CIMISNOT RESPONSIBLE IN ANY WAY FOR MACHINE PROBLEMS AND MALFUNCTIONS The following table indicates the maintenance program recommended by CIM GROUP and or UN...

Страница 45: ...ack and forth to assure an even distribution of the oil and to control the fluidity of the movement Oil the clamp guide 2 in the same way as above moving the clamp by hand and controllingforunhindered...

Страница 46: ...LOCK SWITCH FUNCTIONAL TEST To work in safe condition it is necessary that the interlock switch of the cover works properly Before to start the work session at least one time per day open the top cove...

Страница 47: ...7 47 METAL DOT MATRIX TROUBLESHOOTING 7...

Страница 48: ...RT E 33 LOGO 1 BLANK PRESS START E 34 LOGO 2 BLANK PRESS START MachineexpectingtheRESETcommand Press START Loaderempty Add plate into the Loader The clamp has not keep the plate Press Feed once more o...

Страница 49: ...tion the logo 2 by SETUP or repeat the download of the logo 2 Text positioned out of stamping area Check the format Lost data configuration machine Callthetechnicalassistance Lost data configuration m...

Страница 50: ...7 50 METAL DOT MATRIX REV 04 2002 OPERATORS MANUAL 7 TROUBLE SHOOTING This page is left empty due to editing reason REV 05 2008...

Страница 51: ...xpert operation in order to modify some functional parameters and for testing or setting adjustments The use of these functions is intended for expert operators or technical service only Please take c...

Страница 52: ...and their actions F 10 F10 This key is used to access the programming menu or other internal functions of the machine A Password enables this command F 3 F3 This key enables the production of test car...

Страница 53: ...and there are 8 choices based on the combinations of the following 3 modes CONTINUOUS METAL DOT MATRIX repeats the last processed card continuously WITHOUT CARD METAL DOT MATRIX runs the operating cyc...

Страница 54: ...the selected item s own menu The ESC key returns the operator to the precedingmenu Pressing ESC a second time terminates the configuring of the machine The machine leave the setup and after few second...

Страница 55: ...responding to the eighth possible value 96 namely 9600 The left of the display unit will display the corresponding selection Then press ENTER to save the new value Press ESC twicetoquitset upandapplyt...

Страница 56: ...the display Press F 10 Type the password and press ENTER By up and down arrow you can switch between thefollowingmenu referstochaptersA4 A10for the description of each of them Press the key Press the...

Страница 57: ...s the key This is the last menu to select another use the direction keys To enter the menu items selected press ENTER To exit the setup press NOTE The Setup program includes a keyboard Timeout After2m...

Страница 58: ...cribedbelow Choose this menu Press ENTER YES selection cause the block of the machine when the unloader unit is full Press YES aftereachfeedofthecardthepushercome back to the home position Press Numbe...

Страница 59: ...Press 1 NO Selects No Parity 2 OD Selects Odd Parity 3 EV Selects Even Parity Press 1 Selects 110 BaudRate 2 Selects 150 BaudRate 3 Selects 300 BaudRate 4 Selects 600 BaudRate 5 Selects 1200 BaudRate...

Страница 60: ...rol check before putting the product on the market Theparametersofthemenuaredescribedbelow Choose this menu MECHANICAL PARAMETERS Press ENTER X TOTAL ADJ 99 99 00 Press Press Press Press ENTER Press P...

Страница 61: ...parametersofthemenuaredescribedbelow Choose this menu PROTOCOLS Press ENTER The following list of Protocols are displayed CHOISE OF THE PROTOCOL CIM CIM XON MUL Using the numeric keys and choose the c...

Страница 62: ...OCR CLOSER SELECTION 000 121 041 thevalueusprotocolOCRcloser usedonprotocols USA only Press MULTILOAD OPENER SELECTION 000 121 014 S0 the value of multiload Press MULTI ADDRESS SELECTION 00 88 31 the...

Страница 63: ...erline spacing used by XON XOFF protocol and card test The value represunts the number of step of the motor Activeonlywhen NORM BLOCissettedasBLOC Press PLATE HEIGHT MM SELECTION 020 090 054 Press CIM...

Страница 64: ...eparator CRLF if field separator CR NO field separator CR if field separator CR Press XON SELECTION 000 127 017 XON Set the character with meaning af XOFF Press XOFF SELECTION 000 127 019 XOFF Setting...

Страница 65: ...ectONtodefineapasswordforsetupaccess Press only if password enabed ON Enter the password only numeric characters Press Enter new serial number Press ESC twicetoterminatethesetupandto return to the REA...

Страница 66: ...cefromlogo bitmap or setup from lower left corner Press Set the X coordinate of logo 1 1 0 1 mm Available only if the LOGOS COORDINATES ACQUISITION parameter is set as SETUP Press Set the Y coordinate...

Страница 67: ...ordinate of logo 2 1 0 1 mm Available only if the LOGOS COORDINATES ACQUISITION parameter is set as SETUP Press Set the logo rotation in degrees Press Frequency of stylus vibration Don t modify the de...

Страница 68: ...ENABLE KEY ABORT ON OFF ON ENABLE KEY CARD TEST ON OFF ON ENABLE KEY STAMP MODE ON OFF ON Press A 10 KEYPAD LCD SETTING Thismenupermitstoenableordisablesomekeys of the keyboard in order to inhibit som...

Страница 69: ...TAL DOT MATRIX THE MACHINE S SETUP A OPERATORS MANUAL ENABLE KEY PAUSE ON OFF ON Press FUNCTION OF KEY START AFTER ERROR ABORT RECOVERY ABORT Press ESC twicetoterminatethesetupandto return to the READ...

Страница 70: ...wing this procedure all the parameters are resettedtothedefaultvaluesandmanybroblems could be solved Type SET UP in sequence to reset all the setup Type SET UP STAM P MO DE STAM P MO DE in sequence to...

Страница 71: ...ters Thelattercannot bemodified Thevaluesindicatethetotalnumber of operating cycles without error Runningthecommandsequence F 10 1 ENTER The left value is the partial counter for the operator The righ...

Страница 72: ...ls are shown in the following table 0 Stampallcharacters 1 Stamp an L in each angle of the card 5 Stamp a plate with all the machine setup 6 Stamp a CIM fixed text 7 Stamp enabled logos see the STAMPI...

Страница 73: ...B 73 METAL DOT MATRIX HOW TO UPDATE THE FW ANNEX B...

Страница 74: ...TAL DOT MATRIX and Metal Dot Matrix series permits to easy upgrade the fw in order to give to the customers a product always adjourned B 2 CONNECTIONPROCEDURE If you have to update the FIRMWARE for th...

Страница 75: ...ource file containing the data to be transferred to the machine Port Specifies the a serial port on the PC used for the connection COM1 COM2 TransmissionType Letterwhichspecifiesthetype of function re...

Страница 76: ...program will wait for a synchronismcharacter While cim_bios is waiting for a synchronism character turn ON the machine the download will start automatically The PC will display the progress of the do...

Страница 77: ...C 77 METAL DOT MATRIX LCD EDIT ANNEX C...

Страница 78: ...rmat creation and storage All formats can be givenanameofupto8charactersinlength The first format primary format 01 is a default format Thisformatwillbeselectedautomatically when the LCD edit function...

Страница 79: ...to move the cursor to the next format Use the TAB key to skip to the next line Use SHIFT TAB to return to the last formatted line Press F 2 to return to the main menu C 4 FORMAT CHANGE Press F 4 Forma...

Страница 80: ...programmed with a counter or protective data Data cannot be enteredintothesefields howevertheEntermust be pressed to go to the next field NAME BOZZIEN GABRIELLE HOSP BROOKDALE HOSP Press ENTER or TAB...

Страница 81: ...NEXT FIELD F7 EXITS THE LCD EDIT FUNCTION SHIFT TAB RETURNS TO THE LAST FIELD F5 F1 RECALLS THE LAST EMBOSSED CARD F2 THE FORMAT MENU F4 OTHERFORMATS F10 EMBOSS MOVE CURSOR LEFT MOVE CURSOR RIGHT DO N...

Страница 82: ...edofany formatcanberecalledbypressing F 4 Format F 1 Datacanbechanged thisincludesanyprotected data Thiseditedcardcanthenbeembossedby pressing F 10 Thesecondtime F 1 ispressed orthestampingoftheedited...

Страница 83: ...acterspacingforeachfield C Selection of the location of the fields on the card X and Y coordinates D Selection of type of numeric character Standard or OCR E Selectionofincrementalcounters Up to 4 dif...

Страница 84: ...nches 40 mm B The space to an OCR line top and bottom is 0 24 inches 6 0 mm C The standard character space is 0 10 inches 2 5 mm The Cost of 07 produces embossing of 10 characters per inch D The OCR c...

Страница 85: ...6 08 8 80 3 47 09 7 82 3 08 10 7 04 2 87 11 6 40 2 52 12 5 87 2 31 13 5 42 2 14 14 5 03 1 98 DEFINITIONS X Horizontal Axis Left to Right on the Card Y Vertical Axis Top to Bottom on the Card Cost Numb...

Страница 86: ...nctions in this section Example of a Formatted Card Format Layout A specification sheet should be completed for every format The following is an example sheet written in order to help in the preparati...

Страница 87: ...hat is used most often it should be placed in location 00 If it is not the primary format select any available format n u m b e r between 01 and 19 inclusively AHostComputercansenddatatotheseformats t...

Страница 88: ...DIT D DELETE FORMAT NO 14 FORMAT NAME TEST SELECT E Step 5 RequestingFormatOptions The programmer can now define the various options required in the format All the special options are defaulted to N N...

Страница 89: ...ossed or only advance between sets of duplicated cards Example 1 Sent two messages with NO OF DUPS set to 001 and INC CTRS WITH DUP set to N card 1 count 001 First message card 2 count 001 card 3 coun...

Страница 90: ...will be the counter value embossed on the next card Enter the new counter starting value which is shown in field 3 of the specification sheet on page 11 of this section Type in 00002 and press ENTER...

Страница 91: ...PROTECTED N FIELD NUMBER 26 Step 6 FieldOptionSelection The various options required to program the formatareshowninLCD 14 Thisexampleformat requires all the options shown above in line 1 of LCD 14 E...

Страница 92: ...inches or metric measurements Examples 1 5 inches 150 0 75 inches 075 0 3 inches 030 Type in the three digit value and press ENTER Step 3 Entering the X Coordinate of the field X 023 TheXcoordinateisd...

Страница 93: ...Characters 1 OCRCharacters Enter font type and press ENTER The following options are now available A Branch to the programming of the next field if this was not the last field to be programmed and non...

Страница 94: ...n which the numeric data must satisfy a specfiic algorithm This procedure is used to reduce the chance of wrong entry of numbers in a seies of numbersthatmustbecorrect Account Patient etc For the algo...

Страница 95: ...ntotheformatduringtheprogramming or the editing of the format The operator will not need to enter this data during data entry Data such as Department Name field headings such as DOB SEX can be entered...

Страница 96: ...er in theduplicatedfieldincrementedordecremented This fuction is used when the field being programmed is exactly the same as one of the previousfieldsinallcharacteristicsexceptforthe X and y coordinat...

Страница 97: ...L DOT MATRIX REV 04 2002 LCD EDIT C OPERATORS MANUAL C 10 STORING THE FORMAT THE LAST FIELD IS COMPLETED PRESS F10 TO SAVE THE FORMAT OR SHIFT TAB TO COME BACK Press F 10 The format will be stored REV...

Страница 98: ...C 98 METAL DOT MATRIX REV 04 2002 C LCD EDIT OPERATORS MANUAL This page is left empty due to editing reason REV 05 2008...

Страница 99: ......

Страница 100: ...ech cimitaly it www cimitaly it ACIM SDN BHD Asia Pacific Suite 13 5 13th Floor Wisma UOA II Jalan Pinang Timbro rivenditore Sales Mark 50450 Kuala Lumpur MALAYSIA Tel 60 3 2166 4166 Fax 60 3 2166 416...

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