Maintenance and inspection
Butzbach GmbH Industrietore
Originalbedienungsanleitung NOVOSPRINT_V1
24/02/2021
37
9.2.4 Inspection and maintenance plan for consumable parts for NOVOSPRINT
®
doors
The nominal useful life of 500,000 opening cycles applies for the consumables listed below, if nothing is
otherwise specified in the table.
Consumable part
Component for annual Testing
Duo
Mono
Syncro
SyncroL
Syncro
XL
Maintenance / Repairs
Brushed profile
A, B (shape, colour of the nap)
x
x
1, 2
Spring shaft
A, B (radially)
x
x
1, 2
Torsion spring
E (emergency opening, opening
without power), skin tension
x
x
1, 2, 3 (500.000)
Spring breakage
monitoring (only FRW
doors)
A, B, E
x
x
1, 2
Door skin
A, B, H
x
x
1, 2, 8
Ball bearings
C, G
x
x
1, 2
Buffer profile
A, B, E, F, J
x
x
1, 2
Rubber buffer
A, B, F
x
x
1, 2, 3 (250.000)
Drive belt
A, B, F, K
x
x
1, 2, 3 (250.000)
Limit switch
A, B, E
x
x
1, 2
Support rollers
A, B, C, G
x
x
1, 2, 3 (500.000)
Wheels for the drive unit
including bearings
A, B, C, G, J
x
x
1, 2, 3 (500.000)
Drive motor
A, B, C
x
x
1, 2, 3 (500.000)
Magnetic brake
C, E, I
x
x
1, 2
Brake pad
Pad thickness
x
x
1, 2, 3 (250.000)
Light curtain (optional)
B, E, J
x
x
1, 2
Power chain
K
x
x
1, 2, 3 (250.000)
Command button
A, B, E
x
x
1, 2, 3 (250.000)
Switch/relay
Error message control unit
x
x
2, 4
Absolute encoder
E
x
x
Change batteries after 5
years
OSE radio controls
(Standard for SyncroL
and SyncroXL)
E
x
x
Change batteries
annually
Component legend for annual testing
Maintenance and inspection legend
A = Test for signs of wear
B = Test for damage
C = Test for unusual noises while running
D = Check for unusual operating noises
E = Check for function
F = Check for aging
G = Check that the bearing is sitting tightly
H = Check the skin tension (forming of folds)
I = Check the switch play (air gap between the brake pad &
anchor plate)
J = Check for deformation
K = Check the shape, correct position
1 = Replace if there is visible damage
2 = Replace if there is visible wear
3 = Replace after the indicated number of openings
4 = Replace if function is impaired
5 = Replace if there are unusual noises
6 = Replace after the indicated amount of time
7 = Maintenance in the case of wear, damage
8 = Regular cleaning
