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104

8

8. TROUBLESHOOTING AND SOLUTIONS

Fault Name

Operating  
Panel Display

Cause

Possible Solution

User-defined 
Fault 1

User-defined fault 1 is input 
via DI.

Reset the operation.

User-defined fault 1 is input  
via virtual I/O.

Reset the operation.

User-defined 
Fault 2

User-defined fault 2 is input 
via DI.

Reset the operation.

User-defined fault 2 is input  
via virtual I/O.

Reset the operation.

Accumulative 
power-on time 
reached

Accumulative power-on time 
reaches the setting value.

Clear the record through parameter initialization.

Load loss

The output current of AC drive 
is lower than F9-64 (load loss 
detection level).

Check whether load is disconnected or the 
setting of F9-64 and F9-65 (load lost detection 
time) satisfies actual running condition.

PID feedback 
lost during 
running 
Feedback loss

PID feedback is smaller than the 
setting value of FA- 26 (detection 
level of PID feedback loss).

Check PID feedback or set FA-26 properly.

Pulse-by-pulse 
current limit 
fault

Load is too heavy or locked rotor 
occurs on motor.

Reduce load or check motor and mechanical 
conditions.

The AC drive power class is 
too low.

Replace with a drive of higher power class.

Motor 
switchover fault 
during running
Motor winding 
is damaged

Motor switchover via terminal 
during drive running of the AC 
drive.

Perform motor switchover after the AC drive 
stops.

Speed error

Encoder parameters are set 
improperly.

Set encoder parameters properly.

Motor auto-tuning is not 
performed.

Perform motor auto-tuning.

F9-69 (detection level of speed 
error) and F9-70 (detection time 
of speed error) are set incorrectly.

Set F9-69 and F9-70 correctly based  
on actual condition.

Motor 
overspeed 
Problem

Encoder parameters are set 
improperly.

Set encoder parameters properly.

Motor auto-tuning is not 
performed.

Perform motor auto-tuning.

F9-67 (Overspeed detection level) 
and F9-68 (Overspeed detection 
time) are set incorrectly.

F9-67 and F9-68 correctly based  
on actual condition.

Motor 
overtemperature

Cable connection of temperature 
sensor becomes loose.

Check cable connection of temperature sensor.

The motor temperature  
is too high.

Decrease carrier frequency or take other 
measures to cool the motor.

Braking unit 
overload

Resistance of braking resistor  
is too low.

Replace a braking resistor of higher resistance.

Short-circuit of 
braking circuit

Braking module is abnormal.

Contact the agent or Benshaw.

Содержание PowerPro RSI-PPVC-0001-4-3-B-IP20-IM

Страница 1: ...BENSHAW POWERPRO HIGH PERFORMANCE SINGLE AC DRIVES Manual Number 890050 00 00 OPEN AND CLOSED LOOP FOR MULTI PURPOSE APPLICATIONS USER GUIDE...

Страница 2: ...ing the Benshaw PowerPro High Performance Single AC Drive for the first time If you have questions about its functions or performance please contact our technicians for help STANDARDS COMPLIANCE Certi...

Страница 3: ...1 2 Mounting Clearance and Orientation 28 4 1 3 Installation of RSI PPVC 00H5 4 3 B IP20 IM to RSI PPVC 0200 4 3 X XN01 IM 30 4 1 4 Mounting in Cabinet 31 4 1 5 Dimensions of Bottom Mounting Bracket 3...

Страница 4: ...Start Mode 93 7 8 2 Start Frequency 94 7 9 View Running Status 95 7 9 1 Digital Output DO 95 7 9 2 Analog Output AO 95 7 10 Auto tuning 96 8 Troubleshooting and Solutions 98 8 1 Safety Information 98...

Страница 5: ...AXRY COMM MDBS 134 B 3 Layout and Function of Terminals of Extended I O and Communications Card RSI PPVC AXRY IOMOD ADV 135 B 4 Layout and Function of Terminals of Extended I O Card 02 RSI PPVC AXRY I...

Страница 6: ...the package in sequence During unpacking check whether the product and its accessories have any damage corrosion or dents on the surface Check the quantity of the product and accessories to ensure th...

Страница 7: ...osure and mechanical enclosure The protection grade shall comply with relevant UL IEC standards and local laws and regulations CAUTION Product instalation wiring maintenance inspection and component r...

Страница 8: ...d the danger of electric shock It is prohibited to touch any terminal of the equipment when power is on otherwise there is danger of electric shock It is prohibited to dismantle any device or parts of...

Страница 9: ...ponents under the guidance of professionals Do not continue to use damaged machines otherwise greater damage may occur After replacing the equipment recheck the equipment wiring and parameter settings...

Страница 10: ...l Mark Version a Other variants T Inbuilt output DC reactor applicable to MD500T18 5G MD500T22G Blank None Mark Output Reactor L Inbuilt output AC reactor applicable to MD500T200G L MD500T450G L Note...

Страница 11: ...ng fan For replacement see section 9 3 Fan cover Nameplate See section 1 1 Interface of external operating panel See section A 6 Barcode 20HP The serial number and model of the drive here Live indicat...

Страница 12: ...nal operating panel See section A 6 Barcode The serial number and model of the drive here Live indicator Do not remove install the drive when indicator is lit Operating panel see section 6 1 Fixing pi...

Страница 13: ...e of external operating panel See section A 6 Control circuit terminals See section 5 2 5 Cable clamp fix signal cables Housing Operating panel see section 6 1 Grounding terminal See section 5 2 2 Cab...

Страница 14: ...d cable can only be connected to the ground bar after the system is grounded reliably Ground bar Ground the PG card and control board Fixing pin of extension card See Appendix A 7 Optional Cards Live...

Страница 15: ...ded reliably Ground bar Ground the PG card and control board Fixing pin of extension card See Appendix A 7 Optional Cards Fixing pin of extension encoder card Live indicator Do not remove install the...

Страница 16: ...the AC drive Failure to comply will damage the drive due to static electricity Operating the motor at low speed reduces the cooling effect of the motor and increases motor temperature which may resul...

Страница 17: ...recommended breakers fuses and cable Figure 2 1 Benshaw PowerPro High Performance Single AC Drive system composition Note The above figure shows a typical system connection diagram for the Benshaw Po...

Страница 18: ...75kW use external brake unit and resistor when required Braking unit Above 100 HP 75kW use external brake unit and resistor when required Dissipates regenerative energy during motor deceleration Outp...

Страница 19: ...5 18 5 22 30 37 Outputs Rated output current 460V 1 5 2 1 3 1 3 7 5 0 7 1 8 9 12 8 16 8 24 7 31 6 36 5 44 4 59 2 74 0 Output voltage Three phase 0 to 480V proportional to input voltage Max output freq...

Страница 20: ...5 148 0 173 6 207 1 249 6 299 9 371 9 420 2 458 7 512 9 577 0 641 2 715 1 808 8 Outputs voltage Three phase 380 to 480V proportional to input voltage Max output frequency 500 Hz editable through param...

Страница 21: ...erivative PID function in the closed loop control Automatic voltage regulation AVR The system maintains a constant output voltage automatically when the grid voltage changes through the permissible ra...

Страница 22: ...erminals one of which supports up to 100 kHz high speed pulse inputs Two analog input AI terminals one of which supports only 0 to10V input and the other supports 0 to 10V and 0 to 20 mA current input...

Страница 23: ...ed Braking protection Braking unit overload protection Braking resistor short circuit protection Short circuit protection Output phase to phase short circuit protection Output phase to ground short ci...

Страница 24: ...LE AC DRIVE Figure 3 2 1a Mounting Dimensions of RSI PPVC 00H5 4 3 B IP20 IM to RSI PPVC 0020 4 3 B IP20 IM Figure 3 2 1b Mounting Dimensions of RSI PPVC 0025 4 3 B IP20 IM to RSI PPVC 0050 4 3 B IP20...

Страница 25: ...2 0 T3 10 RSI PPVC 0010 4 3 B IP20 IM 128 238 250 140 170 6 3 3 15 RSI PPVC 0015 4 3 B IP20 IM 128 238 250 140 170 6 3 3 T4 20 RSI PPVC 0020 4 3 B IP20 IM 166 266 280 180 170 6 4 3 T5 25 RSI PPVC 0025...

Страница 26: ...240 150 1035 86 1086 1134 300 360 500 13 110 300 RSI PPVC 0300 4 3 X IP00 IM 240 150 1035 86 1086 1134 300 360 500 13 110 T11 350 RSI PPVC 0350 4 3 X IP00 IM 225 185 1175 97 1248 1284 330 390 545 13...

Страница 27: ...n Ensure the mounting location is not affected by levels of vibration that exceed 0 6 G Do not install on machines with high vibration 4 Ensure the mounting location is away from direct sunlight dampn...

Страница 28: ...25 HP 30 HP A 0 4 10 40 HP 50 HP A 2 0 50 60 HP 200 HP A 2 0 50 Figure 4 1 2b Mounting clearance of a single drive RSI PPVC 0250 4 3 X IP00 IM to RSI PPVC 0600 4 3 X IP00 IM Power Rating Clearance Re...

Страница 29: ...nded to install an Air Guide Plate to divert exhaust cooling air from the bottom unit away from the top unit Figure 4 1 2d Installation of an air guide plate 3 Mounting Orientation Always mount the AC...

Страница 30: ...ing clearance requirements Ensure there is sufficient space allowed for efficient heat dissipation of the drive and the other devices in the cabinet Mount the AC drive in an upright position for effic...

Страница 31: ...f Cabinet Top Air Outlet mm RSI PPVC 0250 4 3 X IP00 IM 586 31809 50894 RSI PPVC 0300 4 3 X IP00 IM 722 31809 50894 RSI PPVC 0350 4 3 X IP00 IM 789 47713 76341 RSI PPVC 0375 4 3 X IP00 IM 882 47713 76...

Страница 32: ...PPVC 0200 4 3 X XN01 IM 620 31809 744 RSI PPVC 0250 4 3 X IP00 IM 586 31809 703 RSI PPVC 0300 4 3 X IP00 IM 722 31809 866 RSI PPVC 0350 4 3 X IP00 IM 789 47713 947 RSI PPVC 0375 4 3 X IP00 IM 882 4771...

Страница 33: ...SI PPVC 0250 4 3 X IP00 IM to RSI PPVC 0300 4 3 X IP00 IM Figure 4 1 5a Dimensions of mounting bracket for RSI PPVC 0250 4 3 X IP00 IM to RSI PPVC 0300 4 3 X IP00 IM factory standard M5 self tapping s...

Страница 34: ...335 View detail A 211 62 9 580 780 40 9 144 90 5 42 5 22 5 2 5 66 5 41 5 100 100 104 4 125 2 10 525 725 27 5 125 125 6 6 Dimensions of mounting bracket for RSI PPVC 0400 4 3 X IP00 IM to RSI PPVC 0600...

Страница 35: ...align the two holes at the front of the guide rail with the studs of the mounting bracket and attach them with two M6 nuts Notes Carefully read the RSI PPVC AXRY RAIL T10_T12 Guide Rail Assembly Instr...

Страница 36: ...the AC drive to the beam by using the four mounting holes on the back of the AC drive Removal When removing the drive from the enclosure follow installation steps in reverse order Because the center o...

Страница 37: ...eing mounted in the cabinet Use top hoist rings to move or hoist the drive If it is necessary to place the drive in a horizontal position use the top hoist ring and bottom hoist hole when you hoist th...

Страница 38: ...PPVC 0050 4 3 B IP20 IM 0 5 HP 50 HP Figure 5 1a Remove and install the cover of drives RSI PPVC 00H5 4 3 B IP20 IM to RSI PPVC 0050 4 3 B IP20 IM 0 5 HP 50 HP Push inward on the latch on both sides...

Страница 39: ...install the cover of drives RSI PPVC 0060 4 3 B XN01 IM to RSI PPVC 0200 4 3 X XN01 IM 60 HP 200 HP Loosen the four mounting screws from the cover Locate and align the mounting hook at the top of the...

Страница 40: ...drives RSI PPVC 0250 4 3 X IP00 IM to RSI PPVC 0600 4 3 X IP00 IM 250 HP 900 HP Loosen the six mounting screws from the cover Locate and align the mounting hook at the top of the cover Align the six...

Страница 41: ...external operating panel AM AO 1 0 10V 0 20mA Default value Operating frequency 0 10V F5 07 0 Pulse sequence output 0 100kHz Default value Frequency setting 0 50kHz F5 00 0 F5 06 0 Open collector 1 0...

Страница 42: ...ion R S T Three phase supply input Connect 4 places to three phase power supply DC bus terminals Connect 4 places to external braking unit with AC drive units of 125 HP 90 kW and above BR Braking resi...

Страница 43: ...wer input Use recommended values in Table 5 2 3b Wire Sizing and Protection Devices WARNING The drive is applicable to systems with neutral point grounded If the drive is used in an IT power system wi...

Страница 44: ...5 4 3 B IP20 IM 14 10 21 14 10 12 M4 T3 RSI PPVC 0010 4 3 B IP20 IM 10 8 49 10 6 28 M5 T3 RSI PPVC 0015 4 3 B IP20 IM 10 8 49 10 6 28 M5 T4 RSI PPVC 0020 4 3 B IP20 IM 8 6 49 10 6 28 M5 T5 RSI PPVC 00...

Страница 45: ...FWH 100B 65 80 RSI PPVC 0040 4 3 B IP20 IM 3 x 16 16 3 x 16 18 0 M6 100 FWH 100B 65 80 RSI PPVC 0050 4 3 B IP20 IM 3 x 25 16 3 x 25 18 0 M6 125 FWH 125B 80 100 RSI PPVC 0060 4 3 B XN01 IM 3 x 35 16 3...

Страница 46: ...mic brake module DO NOT reverse the poles and Use a cable not exceeding 10m to connect DC bus terminals to the external braking unit Use twisted pair wires or close pair wires for this connection Fire...

Страница 47: ...Do not connect the grounding PE terminal of the drive to the neutral conductor of the power system Refer to Table 5 2 3b for proper wire sizing and protection devices Use the proper grounding cable w...

Страница 48: ...voltage output by default AI2 input impedance selection 500 by default 250 selectable AI2 input selection voltage input by default I V J7 J9 J10 10V GND AI2 GND AI2 AO1 DI1 FM DI2 DO1 DI3 CME DI4 COM...

Страница 49: ...ce 1 39 k Voltage range for inputs 9 to 30 V DI2 OP Digital input 2 DI3 OP Digital input 3 DI4 OP Digital input 4 DI5 OP High speed pulse input In addition to having the same features as DI1 to DI4 DI...

Страница 50: ...panel are shown in the following figure A remote external LED RSI PPVC AXRY RMKP LED or LCD RSI PPVC AXRY RMKP LCD operating panel is available as an option The LCD operating panel allows you to copy...

Страница 51: ...E FLASHING indicates under serial communication control FWD REV Forward and reverse rotation indicators FED REV OFF indicates forward motor rotation FED REV ON indicates reverse motor rotation TUNE TC...

Страница 52: ...ng function F7 02 Perform a reset operation when the drive is in the FAULT status Multifunction Perform a function switchover as defined by the setting of F7 01 For details refer to 6 1 9 Multifunctio...

Страница 53: ...then it is not possible to modify that parameter There are two possible reasons for this 1 The function parameter you have selected is read only Examples of read only parameters are Output Frequency...

Страница 54: ...n code group When FP 02 1x When FP 02 x1 Press to cycle through function code groups in positive sequence Press to cycle through function code groups in reserve sequence When FP 02 0x tens position is...

Страница 55: ...l are default and can be edited by the user If a function code in group FE is set to F0 00 it indicates that no parameter is defined by the user If is displayed after you press it indicates that the u...

Страница 56: ...adecimal number H 001F is displayed 3 Press to convert each bit of F7 03 The reference is as follows You can view the other parameters in the same way The mapping of each bit of F7 03 F7 04 and F7 05...

Страница 57: ...g time Min Input pulse frequency Hz Communication reference Reserved Main frequency display Hz Auxiliary frequency display Hz 15 14 13 12 11 10 9 8 Length value PLC stage Load speed PID reference Inpu...

Страница 58: ...9 MF K Key Function Function Code Parameter Name Default Setting Range Description F7 01 MF K key function selection 0 0 MF K disabled The key has no function 1 Switchover between operating panel and...

Страница 59: ...d can be set only by the manufacturer Function Code Name Setting Range Default Change Group F0 Standard Parameters F0 00 G P type display 1 G constant torque load 2 P fan or pump Model dependent F0 01...

Страница 60: ...4 to max frequency F0 10 50 00 Hz F0 13 Frequency reference upper limit offset 0 00 Hz to max frequency F0 10 0 00 Hz F0 14 Frequency reference lower limit 0 00 Hz to frequency upper limit F0 12 0 00...

Страница 61: ...quency Model dependent F1 05 Rated motor speed 1 to 65535 RPM Model dependent F1 06 Stator resistance 0 001 to 65 535 AC drive power 55 kW 0 0001 to 6 5535 AC drive power 55 kW Auto tuning parameter F...

Страница 62: ...onds to F2 10 0 F2 10 Digital setting of torque limit in speed control 0 0 to 200 0 150 0 F2 11 Torque limit source in speed control regenerative 0 F2 12 electrical or regenerative 1 AI 2 AI2 3 AI3 4...

Страница 63: ...rence DI5 5 Multi reference 6 Simple PLC 7 PID reference 8 Serial comms Note 100 0 corresponds to the rated motor voltage 0 F3 14 Digital setting of voltage for V F separation 0 V to rated motor volta...

Страница 64: ...d 32 Immediate DC injection braking 33 External fault normally closed NC input 34 Frequency modification enabled 35 PID action direction reverse 36 External STOP terminal 1 37 Running command switchov...

Страница 65: ...ntage of pulse min input 100 0 to 100 0 0 0 F4 30 Pulse max input F4 28 to 100 00 kHz 50 00kHz F4 31 Corresponding percentage of pulse max input 100 0 to 100 0 100 0 F4 32 Pulse filter time 0 00s to 1...

Страница 66: ...uency 2 reached 28 Current 1 reached 29 Current 2 reached 30 Timing duration reached 31 AI1 input limit exceeded 32 Load lost 33 Reverse running 34 Zero current status 35 IGBT temperature reached 36 S...

Страница 67: ...From max frequency 0 F6 02 Speed of catching a spinning motor 1 to 100 20 F6 03 Start frequency 0 00 Hz to 10 00 Hz 0 00 Hz F6 04 Start frequency holding time 0 0s to 100 0s 0 0s F6 05 DC injection br...

Страница 68: ...Bit11 AI3 voltage V Bit12 Count value Bit13 Length value Bit14 Load speed display Bit15 PID reference 1F F7 04 LED display running parameters 2 0000 to FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pu...

Страница 69: ...o 6500 0s Model dependent F8 06 Deceleration time 3 0 0s to 6500 0s Model dependent F8 07 Acceleration time 4 0 0s to 6500 0s 0 0s F8 08 Deceleration time 4 0 0s to 6500 0s 0 0s F8 09 Frequency jump 1...

Страница 70: ...1 0 0 to 300 0 rated motor current 0 0 F8 40 Detection level of current 2 0 0 to 300 0 rated motor current 100 0 F8 41 Detection width of current 2 0 0 to 300 0 rated motor current 0 0 F8 42 Timing fu...

Страница 71: ...lt type 0 No fault 1 Reserved 2 Overcurrent during acceleration 3 Overcurrent during deceleration 4 Overcurrent at constant speed 5 Overvoltage during acceleration 6 Overvoltage during deceleration 7...

Страница 72: ...Current upon 1st fault F9 39 Bus voltage upon 1st fault F9 40 DI state upon 1st fault F9 41 DO state upon 1st fault F9 42 AC drive state upon 1st fault F9 43 Power on time upon 1st fault F9 44 Runnin...

Страница 73: ...2 Continue to run Tens position Motor overspeed Err43 Hundreds position Initial position fault Err51 00000 F9 54 Frequency selection for continuing to run upon fault 0 Current running frequency 1 Freq...

Страница 74: ...se 0 FA 04 PID reference and feedback range 0 to 65535 1000 FA 05 Proportional gain Kp1 0 0 to 1000 0 20 0 FA 06 Integral timeTi1 0 01s to 10 00s 2 00s FA 07 Differential timeTd1 0 000s to 10 000s 0 0...

Страница 75: ...lue 1 to 65535 1000 FB 09 Designated count value 1 to 65535 1000 Group FC Multi Reference and Simple PLC Function FC 00 Reference 0 100 0 to 100 0 0 0 FC 01 Reference 1 100 0 to 100 0 0 0 FC 02 Refere...

Страница 76: ...ing time of simple PLC reference 8 0 0s h to 6553 5s h 0 0s h FC 35 Acceleration deceleration time of simple PLC reference 8 0 to 3 0 FC 36 Running time of simple PLC reference 9 0 0s h to 6553 5s h 0...

Страница 77: ...eck 8 O 1 3 No check data format 8 N 1 Valid for Modbus 0 FD 02 Local address 0 Broadcast address 1 to 247 Valid for Modbus PROFIBUS DP and CANlink 1 FD 03 Modbus response delay 0 to 20 ms Valid for M...

Страница 78: ...21 User defined parameter 21 U0 69 FE 22 User defined parameter 22 F0 00 FE 23 User defined parameter 23 F0 00 FE 24 User defined parameter 24 F0 00 FE 25 User defined parameter 25 F0 00 FE 26 User de...

Страница 79: ...unction selection 0 to 59 0 A1 04 VDI5 function selection 0 to 59 0 A1 05 VDI active state setting mode Units position VDI1 Tens position VDI2 Hundreds position VDI3 Thousands position VDI4 Ten thousa...

Страница 80: ...RPM Model dependent A2 06 Stator resistance 0 001 to 65 535 AC drive power 55 kW 0 0001 to 6 5535 AC drive power 55 kW Model dependent A2 07 Rotor resistance 0 001 to 65 535 AC drive power 55 kW 0 000...

Страница 81: ...corresponds to F2 12 0 A2 50 Digital setting of torque limit in speed control regenerative 0 0 to 200 0 150 0 A2 51 Excitation adjustment proportional gain 0 to 20000 2000 A2 52 Excitation adjustment...

Страница 82: ...o 100 0 30 0 A6 04 AI curve 4 inflexion 2 input A6 02 to A6 06 6 00V A6 05 Corresponding percentage of AI curve 4 inflexion 2 input 100 0 to 100 0 60 0 A6 06 AI curve 4 max input A6 04 to 10 00V 10 00...

Страница 83: ...rogram controlling the AO1 output 0 0 to 100 0 0 0 A7 05 Selection of PLC program controlling digital output In decimal Units position FMR Tens position Relay 1 Hundreds position DO 000 A7 06 Setting...

Страница 84: ...ctory corrected AC 07 AI2 displayed voltage 2 10 00V to 10 000V Factory corrected AC 08 AI3 measured voltage 1 10 00V to 10 000V Factory corrected AC 09 AI3 displayed voltage 1 10 00V to 10 000V Facto...

Страница 85: ...d 1m Min 7018H U0 25 Current power on time 1Min 7019H U0 26 Current running time 0 1Min 701AH U0 27 Pulse reference 1Hz 701BH U0 28 Communication reference 0 01 701CH U0 29 Encoder feedback speed 0 01...

Страница 86: ...ection Bit2 Whether the drive has a fault Bit3 Target frequency reached Bit4 to Bit7 Reserved Bit8 to Bit15 Fault code 7043H U0 69 Speed of transmitting DP 0 01 Hz 0 00 Hz to maximum frequency 7044H U...

Страница 87: ...th no load and check if I O and other logical functions are normal or not Stop the motor finishing commissioning Record the modified parameters Run the motor with load and check if the motor runs norm...

Страница 88: ...Dynamic auto tuning Can the load be removed from the shaft of motor NO YES Have you obtained accurate motor parameters NO YES Sub procedure 1 Go to the total procedure chart Set F1 06 to F1 10 accordi...

Страница 89: ...arameter adjustment 501 Restore user backup parameters Restore parameters backed up by setting FP 01 to 4 7 3 CHECKLIST BEFORE POWER ON 7 4 DISPLAY AFTER POWER ON 7 5 PARAMETER INITIALIZATION Item Con...

Страница 90: ...gh performance control scenarios in which one AC drive can drive only one motor for example machine tool centrifuge drawing machine and injection molding machine F0 01 1 FVC Indicates the FVC control...

Страница 91: ...sed When K1 is open motor stops regardless of matter whether K2 is open or closed Function Code Parameter Name Value Function Description F4 11 Terminal I O control mode 0 Two wire control mode 1 F4 0...

Страница 92: ...s mode when SW1 is closed after you press SW2 motor rotates in forward direction with K open and in reverse direction with K closed Motor stops immediately when SW1 opens SW1 must remain closed during...

Страница 93: ...applicable to drive equipment requiring startup torque such as a cement mixer 7 8 START THE AC DRIVE 7 8 1 Start Mode 0 Direct start 1 Catching a spinning motor F6 00 Start mode Default 0 Setting Rang...

Страница 94: ...field before motor operation It can improve quick response of asynchronous motors and shorten acceleration time The frequency curve is shown in the following figure 7 8 2 Start Frequency 2 Pre excited...

Страница 95: ...available to use for these function codes parameters produce higher pulse frequencies Value 100 corresponds to a pulse frequency of 100 kHz F5 06 indicates attributes of internal running parameters T...

Страница 96: ...ult Dynamic auto tuning with no load F1 37 2 Applied to applications where motor can be disconnected from load Best Dynamic auto tuning with load F1 37 2 Applied to applications where motor cannot be...

Страница 97: ...ives the motor to accelerate decelerate and run in forward reverse direction The RUN indicators becomes ON and auto tuning lasts for about 2 minutes After the preceding display disappears and the oper...

Страница 98: ...comply will damage the internal circuit of the drive Problem Solutions Overload or overcurrent detected during motor start Set motor parameters F1 01 to F1 05 according to motor nameplate Select a pro...

Страница 99: ...Increase the setting of F0 15 carrier frequency by 1 0 kHz gradually Note that increase in carrier frequency will result in an increase in the leakage current of the motor Insufficient motor torque C...

Страница 100: ...occurs Check the operating panel for detailed information of the most recent three faults including fault type and frequency current bus voltage DI DO state accumulative power on time and accumulative...

Страница 101: ...to motor nameplate and perform motor auto tuning Deceleration time is too short Increase deceleration time The overcurrent stall prevention parameters are set improperly Ensure that current limit is...

Страница 102: ...voltage stall prevention parameters are set improperly Ensure that the voltage limit function is enabled F3 23 1 The setting of voltage limit F3 22 is too high Adjust it between 770V and 700V The sett...

Страница 103: ...mmunication cables The serial port communication protocol F0 28 of extension communication card is set improperly Set F0 28 of extension communication card correctly Communication parameters in group...

Страница 104: ...he AC drive power class is too low Replace with a drive of higher power class Motor switchover fault during running Motor winding is damaged Motor switchover via terminal during drive running of the A...

Страница 105: ...the cooling fan Short circuit exists in wiring of control terminals Eliminate short circuit fault in control circuit wiring 5 Err14 IGBT overheat is detected frequently The setting of carrier frequenc...

Страница 106: ...g again Acceleration deceleration time is improper Set proper acceleration deceleration time Load fluctuates Contact the agent or Benshaw 10 Err17 is detected upon power on or running The pre charge r...

Страница 107: ...ils Remember to install the covers or protective guards as specified first and then perform operations in accordance with instructions Tighten all terminal screws based on specified tightening torque...

Страница 108: ...nely to avoid deterioration in performance or product Copy this checklist and sign the Checked column after each inspection Inspection Item Inspection Points Solutions Checked Motor Inspect whether ab...

Страница 109: ...control components with poor contact Inspect for loose terminal screws Inspect for control cables with cracked insulation Clear away foreign matter on the surface of control cables and terminals Repl...

Страница 110: ...4 3 B IP20 IM 1 RSI PPVC 0010 4 3 B IP20 IM 1 RSI PPVC 0015 4 3 B IP20 IM 2 RSI PPVC 0020 4 3 B IP20 IM 2 RSI PPVC 0025 4 3 B IP20 IM 1 RSI PPVC 0030 4 3 B IP20 IM 1 RSI PPVC 0040 4 3 B IP20 IM 1 RSI...

Страница 111: ...the correct air flow direction 2 Plug the fan power cable into the socket as shown in the figure above 4 Insert the two guide pins into the square holes and then press in the hook 3 Install the fan in...

Страница 112: ...Pay attention to the correct air flow direction 2 Install the fan cover and fan into the drive and ensure that the four mounting pins are aligned as shown by imaginary lines in Step 3 above 3 Keep ai...

Страница 113: ...rive top view 1 Install the fan in reverse order Pay attention to the correct air flow direction 2 Align the fan box to the rail and push it into the drive 3 Connect the fan power cable connectors fir...

Страница 114: ...r more than 24 months reasonable repair expenses will be charged A reasonable repair fee will be charged for damages that occur within 24 months due to the following causes 1 Improper operation withou...

Страница 115: ...nt applications are listed in Table A 1 2 Application Elevator Winding Unwinding Centrifuge Occasional Braking Load General Application Braking Frequency Duty Cycle 20 to 30 20 to 30 50 to 60 5 10 Tab...

Страница 116: ...2 27000W 4 1 2 Input voltage 440VAC 3 0 2 RSI PPVC 0400 4 3 X IP00 IM 400 RSI PPVC AXRY DBRK 0200 3 20000W 4 3 3 Input voltage 440VAC 2 5 3 400 RSI PPVC AXRY DBRK 200 3 20000W 5 5 3 Input voltage 440...

Страница 117: ...it mm RSI PPVC AXRY DBRK 200 Figure A 2 1a Mounting dimensions of braking unit mm Figure A 2 1b Mounting clearance of braking unit mm Notes For use and installation of braking unit refer to the Brakin...

Страница 118: ...le Mounting Figure A 2 2a Through hole mounting of RSI PPVC 00H5 4 3 B IP20 IM to RSI PPVC 0050 4 3 B IP20 IM Fit the bracket to the housing and secure screws at both sides Secure the drive to the rea...

Страница 119: ...3 B IP20 IM RSI PPVC AXRY FLNG FRI RSI PPVC 0020 4 3 B IP20 IM Table A 2 2 Through hole mounting models Through Hole Mounting Model Applicable AC Drive Model RSI PPVC AXRY FLNG FRA RSI PPVC 0025 4 3 B...

Страница 120: ...PTIONAL THROUGH HOLE MOUNTING BRACKET Figure A 2 3a Dimensions of through hole mounting bracket and hole of RSI PPVC 00H5 4 3 B IP20 IM to RSI PPVC 0004 4 3 B IP20 IM 4 5 130 60 5 30 5 180 155 171 241...

Страница 121: ...A 2 3b Dimensions of through hole mounting bracket and hole of RSI PPVC 0005 4 3 B IP20 IM to RSI PPVC 07H5 4 3 B IP20 IM 130 144 70 5 162 30 5 180 241 155 171 20 5 20 5 200 155 147 11 5 180 203 4 M4...

Страница 122: ...NDIX A Figure A 2 3c Dimensions of through hole mounting bracket and hole of RSI PPVC 0010 4 3 B IP20 IM to RSI PPVC 0015 4 3 B IP20 IM 4 5 140 73 5 170 155 45 190 280 174 190 174 158 31 5 253 190 8 4...

Страница 123: ...123 Figure A 2 3d Dimensions of through hole mounting bracket and hole of RSI PPVC 0020 4 3 B IP20 IM 195 31 220 214 230 214 198 8 31 5 220 283 310 15 280 15 180 73 5 170 4 M4 screw...

Страница 124: ...NDIX A Figure A 2 3e Dimensions of through hole mounting bracket and hole of RSI PPVC 0025 4 3 B IP20 IM to RSI PPVC 0025 4 3 B IP20 IM 4 6 210 227 70 240 380 15 15 350 243 260 243 232 5 5 60 240 360...

Страница 125: ...e A 2 3f Dimensions of through hole mounting bracket and hole of RSI PPVC 0040 4 3 B IP20 IM to RSI PPVC 0050 4 3 B IP20 IM 225 267 70 290 430 15 15 400 283 300 283 270 6 5 56 5 290 403 125 220 4 7 4...

Страница 126: ...A Figure A 2 3g Dimensions of through hole mounting bracket and hole of RSI PPVC 0060 4 3 B XN01 IM to RSI PPVC 0075 4 3 B XN01 IM 318 85 30 542 28 525 5 450 600 345 380 345 325 10 57 450 548 300 145...

Страница 127: ...3h Dimensions of through hole mounting bracket and hole of RSI PPVC 0100 4 3 B XN01 IM to RSI PPVC 0150 4 3 X XN01 IM 10 11 4 M8 screw 355 72 470 630 23 5 580 554 26 5 383 418 383 363 470 588 52 5 10...

Страница 128: ...Figure A 2 3i Dimensions of through hole mounting bracket and hole of RSI PPVC 0175 4 3 X XN01 IM to RSI PPVC 0200 4 3 X XN01 IM 420 165 5 650 915 874 37 24 976 455 491 455 650 145 5 923 427 5 13 75 4...

Страница 129: ...Y RAILCBLCLM T2 RSI PPVC 0005 4 3 B IP20 IM RSI PPVC 07H5 4 3 B IP20 IM RSI PPVC AXRY RAILCBLCLM T3 RSI PPVC 0010 4 3 B IP20 IM RSI PPVC 0015 4 3 B IP20 IM RSI PPVC AXRY RAILCBLCLM T4 RSI PPVC 0020 4...

Страница 130: ...he cables may damage the drive It is recommended to perform a hi pot or megger test after installation Disconnect the drive during the testing Model Number Power Capacity kVA Input Current A Output Cu...

Страница 131: ...lowing figures show its appearance and keys Figure A 6a Appearance of the external LCD operating panel RSI PPVC AXRY RMKP LCD Figure A 6b Mounting dimensions Note The mounting base bezel for the exter...

Страница 132: ...orts two types of I O cards one type of PC programming card four types of field bus cards Modbus RTU Profibus DP2 CANLink CANOpen and seven types of PG cards Refer to section 5 1 for cover removal bef...

Страница 133: ...ilable for all models RSI PPVC AXRY ENPG PG4 Resolver interface card For use with a resolver that has an excitation frequency of 10 kHz The card has a DB9 interface Without frequency dividing function...

Страница 134: ...minals Table B 2a Terminal descriptions of RSI PPVC AXRY COMM MDBS Terminal Terminal Name Function Description Terminal Arrangement J2 485 RS485 positive input RS485 communication terminal with isolat...

Страница 135: ...power terminal 1 Connect to 24V by the jumper J8 by default 2 When applying an external power supply remove the jumper J8 and connect the OP1 to the external power supply DO2 CME Digital output 2 1 Op...

Страница 136: ...erminal resistor matching selection Matching terminal resistor Not matching terminal resistor S2 RS485 terminal resistor matching selection 1 and 2 set to ON matching terminal resistor 1 and 2 set to...

Страница 137: ...rding to actual need CN1 DI6 OP2 to DI8 OP2 Three digit inputs 1 Optically coupled isolation compatible with dual polarity inputs 2 Input resistance 3 3 k for DI6 and DI7 2 4 k for DI8 3 Voltage range...

Страница 138: ...Yes Cable specification 22 AWG Resolution 12 bit Excitation frequency 10kHz VRMS 7V VP P 3 15 27 Frequency dividing Without frequency dividing function RSI PPVC AXRY ENPG PG3 Specification Encoder po...

Страница 139: ...Z positive Z Encoder output signal Z negative 5V 15V Encoder 5V 15V power supply COM Encoder power ground PE Shield connecting point J7 OA Differential frequency dividing output signal A positive OA...

Страница 140: ...nterference LED2 Signal processing quality indicator of PG card OFF Signal processing is normal speed is stable and there is no interference ON Signal is slightly instable which occurs when motor acce...

Страница 141: ...uency dividing output signal A negative OB Encoder frequency dividing output signal B positive OB Encoder frequency dividing output signal B negative OZ Encoder frequency dividing output signal Z posi...

Страница 142: ...N COS SIN COS SIN COS SINL0 COSL0 PE Twisted pair Twisted pair EXC EXC PG card Encoder Notes Externally excited input DC resistance must be greater than 17 can be measured by a multimeter Otherwise RS...

Страница 143: ...E Shield connecting point CN3 CN4 pulse direction function Supporting the pulse direction function Pulse signal connected to phase A direction signal connected to phase B CN3 CN4 Not supporting the pu...

Страница 144: ...ividing output signal A negative OB Frequency dividing output signal B positive OB Frequency dividing output signal B negative OZ Frequency dividing output signal Z positive OZ Frequency dividing outp...

Страница 145: ...nal lines to PE of PG card to complete the shield grounding 1 Do not bundle the encoder cable and power cables together Failure to comply will result in encoder interference 2 Motor shell must be conn...

Страница 146: ...f parameter data are defined as follows 1 Read Function code by communication For groups F0 to FF and A0 to AF the high 16 bits of the communication address indicate the group number and the low 16 bi...

Страница 147: ...an obtain current fault codes by using host computer to read the address For fault codes refer to definition of F9 14 in Appendix C of this manual AC drive running status When the drive running status...

Страница 148: ...zation This function is required when you need to perform parameter initialization on the drive by using the host computer If FP 00 User password is set to a non zero value pass password verification...

Страница 149: ...and initiates communication to perform parameter read or write operations on slaves The other devices slaves provide data to respond to query or operations from the master At the same moment either t...

Страница 150: ...s not support reading and writing of bytes or bits In theory the host computer can read several consecutive parameters n can reach up to 12 but the last parameter it reads must not jump to the next pa...

Страница 151: ...RC based error check field The CRC field checks content of the entire message The CRC field is two bytes containing a 16 bit binary value The CRC field is calculated by the transmitting device and the...

Страница 152: ...description of parameters when modifying them Parameter Group Visited Address Parameter Address in RAM F0 to FE 0xF000 to 0xFEFF 0x0000 to 0x0EFF A0 to AC 0xA000 to 0xACFF 0x4000 to 0x4CFF U0 0x7000 t...

Страница 153: ...running time 100CH AI3 voltage 101CH Pulse input frequency unit 1Hz 100DH Counting value input 101DH Communication reference 100EH Length value input 101EH Actual feedback speed 100FH Load speed 101F...

Страница 154: ...round 0003 Overcurrent during deceleration 0018 Reserved 0004 Overcurrent at constant speed 0019 Reserved 0005 Overvoltage during acceleration 001A Accumulative running time reached 0006 Overvoltage d...

Страница 155: ...sets the interval between the AC drive receiving data and the AC drive sending data to the host computer If response delay is shorter than system processing time system processing time will prevail If...

Страница 156: ...0 00 00 Printed in the USA Visit us online at benshaw com and benshawexpress com or contact BENSHAW Inc 615 Alpha Drive Pittsburgh PA 15238 Phone 412 968 0100 Fax 412 968 5415 BENSHAW Canada 550 Brigh...

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