46
MAINTENANCE
MAINTENANCE
PERIODIC MAINTENANCE CHECKLIST
ITEM
INTERVAL
PAGE
REMARKS
Air Filter (660 cc Turbo)
2000 miles/Seasonal
__
Replace
Brake System (Hydraulic)
Daily
66
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Brake System (Mechanical)
Daily
64
Check for binding, sticking, and proper operation; lever
travel, cable, spring, caliper, and disc
Cooling System - Liquid
Daily
23
Check for leakage, damage, obstructions, coolant level
Cooling System - Fan Belt
Monthly
86
Check tightness and for wear, damage, and
obstructions
Charging System - Accessory Belt
(660 cc)
Monthly
87
Check tightness and for wear, damage, and
obstructions
Oil System
Daily
48-49
Check for leakage, damage, and injection/engine oil
level
Engine Oil (660 cc Standard)
2500-3000 miles/
Seasonal
49
Change oil and filter
Engine Oil (660 cc Turbo)
2000 miles/Seasonal
49
Change oil and filter
Engine Oil (1100 cc)
2500 miles/Seasonal
50
Change oil and filter
Battery
Daily
23
60
Check for proper charge and tight connections
Stop Switch
Daily
—
Check for proper operation
Hoses
Daily
—
Check for damage, leakage, and routing
Headlight & Taillight/Brakelight
Daily
79-84
Check for proper operation and cleanliness
Steering System
Daily
—
Check for proper operation, tightness of bolts, and
binding
Throttle Control System
Daily
37
Check for binding, sticking, proper operation, throttle
cable tension, and routing
Drive Belt
Daily
Monthly
69
Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars
Daily
84
Check for wear and damage
Carburetors - Main Jets -
Adjustment Screws
Daily
Weekly
57
51-57
Install proper main jets
Adjust according to specifications
Electrical Wiring
Weekly
—
Check for wear, damage, tight connections, and
routing
Exhaust System
Weekly
22
Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Recoil Starter
Weekly
—
Check rope for wear, fraying, and proper operation
Shock Absorbers
Weekly
25
Check for fluid leakage and damage
Spark Plugs (2-Stroke)
Weekly
59
Check center electrode insulator color, carbon, and gap
Valve Clearance (660 cc)
3500 miles/Seasonal
60
Check/adjust
Valve Clearance (1100 cc)
5000 miles/Seasonal
60
Check/adjust
Suspension
Weekly
75
Check for damage, loose components, and proper
adjustment
Track Tension/Alignment
Weekly
72
74
Check/adjust as necessary
Wear Strips
Weekly
86
Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and routing
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leakage
Fuel Filter (660 cc/1100 cc)
5000 miles/2 years
__
Replace
APV System
Monthly
32
Check/adjust as necessary
Standard Chain Case
Monthly
41
Check lube level and for leakage
ACT Drive Gear Case
Seasonal
41
Change drive fluid prior to storage
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Drive Clutch/Driven Pulley
Monthly
24
Check for damage, abnormal noise, vibration, binding,
and sticking and clean off drive belt deposits
Front & Rear Suspension
Monthly
44
45
Grease
Содержание S2008ACAAAUSG
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Страница 101: ...97 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...
Страница 102: ...98 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...