85
CWI-008
NOTE: At this time if the coolant temperature sen-
sor was removed, install the sensor (threads coated
with thread sealant) and tighten to 18 ft-lb.
NOTE: At this point, pressure test the engine (see
the Engine-Related Items section).
34. With the raised edge of the valve aligned with the
channel of the cylinder, slide the APV assemblies
into position in the cylinders; then secure with cap
screws. Tighten to 102 in.-lb.
NOTE: The APV gaskets will align with the contour
of the cylinder and APV assemblies when installed
correctly. Be sure valves move freely after installing
by pulling on the valve cable.
CWI-073
CWI-068
35. Secure the stator plate to the crankcase with the
screws (coated with blue Loctite #243) and tightened
to 102 in.-lb.
36. Route the stator harness through the opening in the
crankcase; then secure the stator to the stator plate
with the screws (coated with blue Loctite #243).
Tighten to 10 ft-lb.
37. Secure the upper ignition timing sensor with cap
screws (coated with blue Loctite #243). Tighten to
80 in.-lb; then install the wiring grommet into the
notch of the crankcase.
38. Secure the lower ignition timing sensor and bracket
with two screws (coated with blue Loctite #243).
Tighten to 80 in.-lb; then install the grommet. With
the stator harness properly positioned, install the
plate and cap screw (coated with blue Loctite #243).
Tighten to 80 in.-lb.
CWI-074
39. Install the key in the crankshaft (if removed).
NOTE: Before installing the flywheel, be sure to
wipe the crankshaft and flywheel tapers clean using a
clean, lint-free towel.
40. Place the recoil cup in position on the flywheel and
visually center; then secure the cup with three cap
screws and tighten only until snug. While holding
the cup, slide the flywheel onto the crankshaft mak-
ing sure the keyways match.
41. Apply red Loctite #271 to the threads of the flywheel
cap screw with the large flat washer; then fin-
ger-tighten only at this time into the crankshaft.
42. Secure the recoil cup while using the spanner wrench
and tighten the three cap screws (from step 39)
evenly to 18 ft-lb.
43. Using the spanner wrench, tighten the flywheel cap
screw (from step 40) to 50 ft-lb.
Содержание M 8000
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