8-3
8
6. Remove the gas tank cap and lift off the panel.
MD2405
7. Remove the cotter pins; then remove the two inner
tie rod ends from the steering post.
MD2136
8. Remove the cotter pin; then remove the steering
post nut.
MD2417
9. Remove the steering post outer bearing cap and
remove the steering post assembly. Account for
the two nuts, the outer bearing cap, and the
two-piece plastic bearing.
NOTE: The inner bearing cap and the two spac-
ers do not need to be removed.
MD2142
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Wash the tie rod ends in parts-cleaning solvent.
Dry with compressed air. Inspect the pivot area for
wear. Apply a low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deteriora-
tion.
5. Inspect the steering post and brackets for cracks,
bends, or wear.
6. Inspect the plastic bearing halves and bearing caps
for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
INSTALLING
1. Place the steering post into position. Tighten the
two nuts on the outer bearing cap making sure the
two-piece plastic bearing is in place. Tighten the
nuts to 20 ft-lb.
MD2432
! WARNING
Always wear safety glasses when using compressed
air.
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