6-6
NOTE: Do not remove more components than nec-
essary to perform the intended service. The axle
housing will separate from the swing arm with all
components attached if necessary.
4. Remove the four cap screws (A) securing the axle
housing to the swing arm; then remove the axle
housing.
KM217B
KM212A
CLEANING AND INSPECTING
NOTE: Always clean and inspect the drive axle
components to determine if any service or replace-
ment is necessary. Replace all components that
show signs of wear or damage.
1. Using a clean towel, wipe away any oil or grease.
2. Inspect bearings for smooth operation.
3. Inspect seals for tears, cracks, or deterioration.
4. Inspect splines on axle for damage or wear.
5. Inspect threads on end of axle for damage or
stripped threads.
6. Inspect axle for straightness by rolling it on a flat
surface and checking for wobble.
7. Inspect axle housing for dents or warpage that
might interfere with bearing bore or alignment.
INSTALLING BEARINGS AND
SEALS
1. Using a plastic mallet and bearing driver or appro-
priate size socket, carefully install the first bearing
into the axle housing.
KM226
2. Place the center axle housing spacer in the axle
housing; then using a plastic mallet, install the sec-
ond bearing.
NOTE: It may be helpful to insert the axle through
the previously installed bearing and into the axle
housing to align the center axle housing spacer with
the bearing bore. Axle installation may be difficult if
the spacer is offset from the bearing bore.
3. Apply a light coat of axle bearing grease to the
inside (mating surface) of the seals; then using a
plastic mallet, install the seals.
KM223
INSTALLING AXLE HOUSING
1. Position axle housing in swing arm; then install
and finger-tighten the four cap screws securing the
axle housing to the swing arm.
2. Install the brake caliper to the axle housing.
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