3-32
2. Install the clutch dog, splined washer, bushing,
and primary driven gear onto the main shaft; then
install the second splined washer, spacer collar,
and thrust washer. The main shaft is now assem-
bled and can be installed.
KM629A
KM628
3. Install the drive axle into the transmission hous-
ing; then secure with the circlip.
KM611A
4. Apply multi-purpose grease to the lip of the main
drive seal; then using a suitable driver, install the
seal into the gear case.
5. Install the countershaft; then making sure the main
shaft thrust washer is in place, install the main
shaft assembly into the gear case.
KM613A
6. Install the shift shaft making sure the pin in the
gear position switch engages the slot in the shift
shaft and the shift shaft gear is correctly timed to
the shift cam.
KM617A
7. Install the shift cam stopper ball, spring,
seal/washer, and plug. Tighten to 35 ft-lb.
KM619A
TRANSMISSION (250 Utility)
Inspecting
1. Measure the shift fork guide shaft runout. If runout
exceeds 0.03 mm, the shaft must be replaced.
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Содержание ATV 250 Utility 2009
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