9-3
9
KM800B
4. Using new crush washers, secure the brake hose to
the master cylinder with the brake hose union bolt.
Tighten to 25 ft-lb.
KM800A
5. Fill the master cylinder with DOT 4 brake fluid;
then bleed the system (see Section 2).
Auxiliary Brake
Pedal/Master Cylinder
Assembly
NOTE: The auxiliary brake master cylinder is a
non-serviceable component; it must be replaced
as an assembly.
REMOVING
1. Connect a clear plastic hose to the appropriate
bleed screw on the rear brake caliper; then loosen
the bleed screw and pump the foot brake until the
fluid is pumped into a suitable container.
2. Compress the reservoir clamp and remove the res-
ervoir hose; then remove the union bolt. Account
for and discard two crush washers.
KM801A
3. Remove the cotter pin from the clevis pin and
remove the clevis pin; then remove the two cap
screws securing the master cylinder to the frame
and remove the master cylinder.
KM801B
4. Loosen the jam nut; then remove the clevis and
adjuster nut.
INSTALLING
1. Install the jam nut; then install the clevis and
adjuster nut. Finger-tighten only at this time.
2. Secure the master cylinder to the frame with the
two cap screws and tighten securely.
3. Using two new crush washers, connect the brake
hose to the master cylinder with the union bolt;
then making sure the spring clamp is seated
securely, connect the reservoir hose to the master
cylinder. Tighten the union bolt to 25 ft-lb.
4. Making sure the brake pedal is fully released and
against the stop, turn the clevis and adjuster nut
until the hole in the clevis is aligned with the hole
in the brake pedal lever; then tighten the jam nut
securely.
! CAUTION
Brake fluid is highly corrosive. Do not spill brake fluid
on any surface of the ATV.
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Содержание ATV 250 Utility 2009
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