7-9
7
NOTE: All bearings, bushings, and seals that are
removed must be replaced with new ones.
INSTALLING
1. Install the bearings in the upper arm pivot to a
depth of 13.6 mm (0.535 in.) with a bearing
installer and suitable spacer.
ATV2196A
2. Coat the spacers and the lips of the dust seals with
multi-purpose grease; then install them in the
upper pivot.
3. Repeat steps 1 and 2 for the lower A-arm.
4. Clean all grease from the ball joint tapers and the
knuckle bores; then install the arms to the steering
knuckle and tighten the ball joint nuts to 22 ft-lb.
Install new cotter pins.
SP388A
NOTE: During assembly, new cotter pins should
be installed.
SP390
5. Install the arms to the frame with the pivot cap
screws; then tighten the nuts to 32 ft-lb.
KM579
6. Install the front bumper assembly; then install the
front shock absorbers. Apply red Loctite #271 on
the cap screw threads and tighten to 29 ft-lb.
7. On the 250 Utility, apply red Loctite #271 to the
mounting cap screws; then install the disc cover
and tighten securely.
KM569
8. Connect the tie rod ends to the steering knuckle;
then tighten the nut to 15 ft-lb and install a new
cotter pin.
NOTE: During assembly, new cotter pins should
be installed.
KM581
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Содержание ATV 250 Utility 2009
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