3-18
3. Remove the cap screw. Account for the ratchet
guide, spacer, and spring.
KM411
4. Carefully lift the reel free of the case making sure
the spiral spring does not accidentally disengage
from the case.
KM402A
5. Remove the protective cover from the starter han-
dle and pull the rope out of the handle; then untie
the knot in the rope and remove the handle.
Account for a flat washer.
KM408
NOTE: Do not remove the spiral spring unless
replacement is necessary. It should be visually
inspected in place to save time. If replacement is
necessary, follow steps 6-7.
6. Remove the spiral spring from the case by lifting
the spring end up and out. Hold the remainder of
the spring with thumbs and alternately release
each thumb to allow the spring to gradually release
from the case.
7. Unwind the rope from the reel and remove the rope.
Cleaning and Inspecting
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all components.
2. Inspect the springs and ratchet for wear or damage.
3. Inspect the reel and case for cracks or damage.
4. Inspect the shaft for wear, cracks, or damage.
5. Inspect the rope for breaks or fraying.
6. Inspect the spiral spring for cracks, crystallization,
or abnormal bends.
7. Inspect the handle for damage, cracks, or deterio-
ration.
Assembling/Installing
1. If removed, insert the spiral spring into the case
with the outer end of the spring around the mount-
ing lug in the case; then wind it in a counterclock-
wise direction until the complete spring is
installed.
NOTE: The spiral spring must seat evenly in the
recoil case.
KM402
2. Insert the rope through the hole in the reel and tie a
knot in the end; then wrap the rope clockwise
around the reel leaving approximately 50 cm (20
in.) of rope free of the reel.
3. Apply low-temperature grease to the spring and hub.
4. Thread the end of the rope through the guide hole
of the case; then thread the rope through the han-
dle and washer and secure it with a double knot.
Install the protective cover into the handle.
! WARNING
Care must be taken when lifting the reel free of the
case. Wear safety glasses to avoid injury.
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Содержание ATV 250 Utility 2009
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