8-4
KM591
4. Place the inner tie rod ends into the steering post
arm and tighten the slotted nuts to 15 ft-lb; then
install new cotter pins.
KM590
5. Install the handlebar and tighten the clamp cap
screws to 18 ft-lb making sure to tighten the front
cap screws first.
KM587
KM597
6. Install the instrument pod (250 Utility) or steering
post cover (DVX 300).
7. Install the center panel and front rack (250 Utility).
Measuring/Adjusting
Toe-In/Toe-Out
1. With the ATV on a level surface, center the han-
dlebar for straight ahead using a suitable means of
measuring centering; then adjust tire pressure to
specifications (see Section 1).
2. Support the front of the ATV with the wheels free
to rotate; then center and secure the handlebar.
3. Measure the distance (A) and (B) between the
front wheels; then subtract distance (B) from (A).
Distance A - Distance B = Toe-In.
ATV2205
4. Adjust toe-in to 15 mm (0.60 in.); then measure
distances (C) and (D). Distances (C) and (D)
should be equal.
5. After all the adjustments are to specifications,
tighten the tie-rod lock nuts to 15 ft-lb.
NOTE: Prior to locking the jam nuts, make sure
the ball joints are at the center of their normal
range of motion and at the correct angle.
NOTE: The front wheels do not have to be
removed to adjust the tie rod. Also, care should be
taken not to disturb the handlebar position.
Body
REMOVING (DVX 300)
1. Remove the seat; then remove the battery
hold-down strap, battery, and starter relay. Lay the
relay aside without disconnecting the wiring.
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Содержание ATV 250 Utility 2009
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