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7 Operation
iROB
®
501 PRO
7.3 Overview of welding parameters and processes
7.3.1 Overview of welding parameters
7.3.2 Overview of welding procedures
The possible combinations of welding procedures are listed in the following tables and can be selected by
the connected robot via the interface. If an impermissible combination is selected, this is indicated in the
right/left blinking digital display <->.
The welding procedures produce high-quality welding results only with the specified shielding gases and
shielding gas combinations. Changes to the shielding gases and shielding gas combinations always affect
the welding results.
If shielding gas mixtures other than the following are used, the automatic voltage adjustment will not reach
the correct value.
Tab. 13
Welding parameters
Welding parameters
Adjustable range
Starting value
Description
Shielding gas pre-flow time
0 to 10 s
0.1 s
Defines the duration of the gas flow
prior to the start of welding.
Start welding
parameter
Main welding
parameter
End crater filling
parameter
Power supply
20 to 550 A
--
Start welding parameter:
Defines the welding current/voltage
immediately after welding starts.
Main welding parameter:
Defines the welding current/voltage
during welding.
End crater filling parameter:
Defines the welding current/voltage at
the end of welding.
Voltage
(manual)
10 to 50 V
--
Voltage
(arc length
correction)
−10 to 10
0
Shielding gas post-flow time
0 to 10 s
0.4 s
Defines the duration of the gas flow
after the arc is extinguished.
Tack time
0.1 to 10 s
3 s
Defines the duration of the tack time.
(Not in automatic mode.)
Arc characteristic
−10 to 10
0
Varies the arc characteristic from soft
(+10) to hard (−10).
Memory location number in the
job memory
1 to 100
1
Memory location number for welding
parameter sets.
mX Move DC frequency
0.5 to 32.0 Hz
3.0 Hz
Sets the frequency during mX Move DC
welding.
Tab. 14
Functions
Function
Adjustable parameters
Shielding gas type
CO
2
MAG (18% CO
2
)
MAG (8% CO
2
)
MIG (2% O
2
)
MIG (2.5% CO
2
)
MIG (100% Ar)
MIG (30% He)
Welding wire material
Steel, steel flux-cored wire, stainless steel, ferritic stainless
steel, stainless steel flux-cored wire, CuSi, CuAl, Al99,
AlMg5, AlMg4.5Mn, AlSi5/12, Ni base, titanium
Welding procedure
mX Standard DC, mX Pulse DC, mX Clean, mX Move DC,
mX Kinetic
Welding wire diameter (mm)
0.8/1.0/1.2/1.6
Start parameter
ON/OFF
Voltage adjustment
Arc length correction/manual
Penetration control
ON/OFF