JOHNSON CONTROLS
4
FORM 150.67-NM2 (209)
TABLE OF CONTENTS
SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY ......................................................................10
INTRODUCTION .........................................................................................................................................10
WARRANTY ................................................................................................................................................10
SAFETY .......................................................................................................................................................10
Standards for Safety ...........................................................................................................................10
Responsibility for Safety .................................................................................................................... 11
ABOUT THIS MANUAL............................................................................................................................... 11
MISUSE OF EQUIPMENT ........................................................................................................................... 11
Suitability for Application ................................................................................................................... 11
Structural Support ............................................................................................................................... 11
Mechanical Strength .......................................................................................................................... 11
General Access .................................................................................................................................... 11
Pressure Systems ...............................................................................................................................12
Electrical ...............................................................................................................................................12
Rotating Parts ......................................................................................................................................12
Sharp Edges .........................................................................................................................................12
Refrigerants and Oils ..........................................................................................................................12
High Temperature and Pressure Cleaning ........................................................................................12
Emergency Shutdown .........................................................................................................................12
SECTION 2 – PRODUCT DESCRIPTION .........................................................................................................13
INTRODUCTION .........................................................................................................................................13
GENERAL SYSTEM DESCRIPTION ..........................................................................................................13
Compressors .......................................................................................................................................13
Evaporator (Heat Exchanger) .............................................................................................................13
Condenser ............................................................................................................................................14
MILLENIUM CONTROL CENTER ...............................................................................................................14
POWER PANEL ...........................................................................................................................................15
ACCESSORIES AND OPTIONS .................................................................................................................16
Power Options .....................................................................................................................................16
Control Options ...................................................................................................................................16
Compressor, Piping, Evaporator Options .........................................................................................17
Condenser and Cabinet Options ........................................................................................................17
Sound Reduction Options ..................................................................................................................17
UNIT COMPONENTS YCAL0019 - 0033 ....................................................................................................19
CONTROL - POWER PANEL COMPONENTS YCAL0019-0033 ...............................................................20
UNIT COMPONENTS - YCAL0043 – 0066 .................................................................................................21
CONTROL / POWER PANEL COMPONENTS - YCAL0043 – 0066 ..........................................................22
PRODUCT IDENTIFICATION NUMBER (PIN) ............................................................................................23
BASIC UNIT NOMENCLATURE .................................................................................................................23
REFRIGERANT FLOW DIAGRAM .............................................................................................................28
SECTION 3 – HANDLING AND STORAGE ......................................................................................................29
DELIVERY AND STORAGE ........................................................................................................................29
INSPECTION ...............................................................................................................................................29
Summary of Contents for YCAL0019
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